IP Library Granted Patent US 9,535,332
Granted Patent B2
US 9,535,332 · App. 13/714,648 · Granted Jan 3, 2017

Mask for EUV lithography, EUV lithography system and method for optimising the imaging of a mask

Inventors: Johannes Ruoff (Aalen, DE); Daniel Kraehmer (Essingen, DE)
Assignee: Carl Zeiss SMT GmbH
G03F7/70141B82Y10/00B82Y40/00G03F1/22G03F1/24
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Quick Facts
Patent No.
US 9,535,332
App. No.
13/714,648
Granted
Jan 3, 2017
Kind
B2
Abstract

A mask ( 105 ) for EUV lithography includes a substrate ( 107 ), a multi-layer coating ( 108 ) applied to the substrate ( 107 ) and a mask structure ( 109 ) which is applied to the multi-layer coating ( 108 ) and which has an absorber material, the mask structure ( 109 ) having a maximum thickness of less than 100 nm, preferably not exceeding a maximum thickness of 30 nm, particularly preferably 20 nm, in particular 10 nm. Also disclosed is an EUV lithography system having such a mask ( 105 ) and a method for optimizing the imaging of such a mask ( 105 ).

Claims (39)

1. A mask for extreme ultraviolet (EUV) lithography comprising:

a substrate,

a multi-layer coating applied to the substrate, and

a mask structure applied to the multi-layer coating and which has an absorber material,

wherein the mask structure has a maximum thickness of less than 100 nm, and

wherein the multi-layer coating has an optical design which comprises a positionally-dependent variation of a thickness of a first layer of the multi-layer coating which is dependent on a pitch of the mask structure, and

wherein the optical design comprises a positionally-dependent variation of a thickness of a second layer of the multi-layer coating that is dependent on the pitch of the mask structure.

2. The mask according to claim 1 , wherein the positionally-dependent variation of the optical design of the multi-layer coating comprises a positionally-dependent change in thickness (D(X,Y)) of the multi-layer coating.

3. The mask according to claim 1 , wherein an optical design of the mask structure is adapted to the optical design of the multi-layer coating which comprises the positionally-dependent variation of the first layer.

4. The mask according to claim 1 , wherein a thickness (d) of the mask structure varies in a positionally-dependent manner in dependence on at least one of: a pitch (p) of the mask structure and an optical design of the multi-layer coating which comprises a positionally-dependent variation.

5. The mask according to claim 1 , wherein the mask structure has at least one absorber structure having a structural width (b(Z)) which varies in a thickness direction (Z) of the mask.

6. The mask according to claim 5 , wherein at least one flank of the absorber structure has a flank angle (α 1 , α 2 ) which is different from 90°.

7. The mask according to claim 6 , wherein the flank angle (α 1 , α 2 ) is between 70° and 88° or between 92° and 110°.

8. The mask according to claim 1 , wherein the absorber material of the mask structure has an absorption coefficient of more than 0.05.

9. The mask according to claim 8 , wherein the absorber material of the mask structure has an absorption coefficient of more than 0.08 at a wavelength of 13.5 nm.

10. The mask according to claim 1 , wherein the absorber material is selected from the group consisting of: Pt, Zn, Au, NiO, Ag 2 O, Ir and Fe.

11. The mask according to claim 1 , wherein the absorber material is selected from the group consisting of: SnO 2 , Co, Ni 8 Cr 2 , SnO and Cu.

12. The mask according to claim 1 , wherein the absorber material is selected from the group consisting of: Ag, Ac, Te, CsI and Sn.

13. The mask according to claim 1 , wherein the absorber material is selected from the group consisting of: Ni, Ag and ZnTe.

14. The mask according to claim 1 , wherein the multi-layer coating comprises a cover layer that is chemically and structurally compatible with the absorber material of the mask structure.

15. An EUV lithography system comprising:

a mask according to claim 1 , an illumination system configured and positioned to illuminate the mask with illumination light and an objective lens configured and positioned to image the mask onto a substrate.

16. The EUV lithography system according to claim 15 , wherein a thickness (d) of at least one absorber structure of the mask structure deviates by no more than 1.5 nm from a thickness (d C,MAX , d T,MIN ) at which at least one imaging characteristic value of the EUV lithography system has a minimum (d T,MIN ) or a maximum (d C,MAX ).

17. The EUV lithography system according to claim 16 , which is configured to operate the mask at a chief ray angle of at least 5°.

18. The EUV lithography system according to claim 15 , wherein at least one absorber structure of the mask structure has a structural width (b(Z)) which varies in a thickness direction (Z) of the mask and which improves at least one imaging characteristic value of the EUV lithography system a relative to an absorber structure having a structural width (b) which is constant in the thickness direction (Z).

19. The EUV lithography system according to claim 15 , wherein the multi-layer coating has an optical design which comprises a positionally-dependent variation and which improves at least one imaging characteristic value of the EUV lithography system relative to a multi-layer coating having an optical design which is not dependent on position.

20. The EUV lithography system according to claim 15 ,

wherein the multi-layer coating has an optical design which comprises a positionally-dependent variation which is dependent on the mask structure, and

wherein an optical design of the mask structure is adapted to the optical design of the multi-layer coating which comprises the positionally-dependent variation.

21. The EUV lithography system according to claim 15 , wherein the multi-layer coating has, in at least a part-region of the mask, a thickness at which at least one imaging characteristic value of the EUV lithography system is improved relative to a further multi-layer coating having a thickness at which the reflectivity (R) of the further multi-layer coating is optimised for the incidence angle range of the EUV lithography system.

22. The EUV lithography system according to claim 15 , which has, during the imaging of the mask, a telecentricity error between −0.5 mrad and 0.5 mrad.

23. The EUV lithography system according to claim 15 , wherein the objective lens has a numerical aperture of 0.2 or more.

24. The EUV lithography system according to claim 15 , wherein the imaging characteristic value is a telecentricity error or an image contrast.

25. The EUV lithography system according to claim 15 , which has, during the imaging of the mask, a telecentricity error between −0.1 mrad and 0.1 mrad.

26. The EUV lithography system according to claim 15 , wherein the objective lens has a numerical aperture of 0.5 or more.

27. The EUV lithography system according to claim 15 , wherein the pitch of the mask structure comprises a variation in the pitch.

28. The mask according to claim 1 , wherein the maximum thickness of the multi-layer coating is no more than 10 nm.

29. The mask according to claim 1 , wherein the positionally-dependent variation of the thickness of the first layer varies between a first thickness and a second thickness, and wherein the first thickness is greater than zero and the second thickness is greater than zero.

30. The mask according to claim 1 , wherein the pitch of the mask structure comprises a variation in the pitch.

Assignments (2)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Sep 15, 2016
From: RUOFF, JOHANNES; KRAEHMER, DANIEL
To: CARL ZEISS SMT GMBH
Reel/Frame 039757/0586 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Mar 21, 2013
From: RUOFF, JOHANNES; KRAEHMER, DANIEL
To: CARL ZEISS SMT GMBH
Reel/Frame 030057/0734 →
Continuity (3)
Continuation PCTEP2011059669 · Jun 10, 2011
Provisional Application 61354925 · Jun 15, 2010
Related Publication 20130100428A1 · Apr 25, 2013