IP Library Granted Patent US 9,320,944
Granted Patent B2
US 9,320,944 · App. 14/144,463 · Granted Apr 26, 2016

Multi-layer cover dual core golf ball having a high acid casing and low gradient center

Inventors: Michael J. Sullivan (Old Lyme, CT); Brian Comeau (Berkley, MA); Scott Cooper (Warwick, RI); Douglas E. Jones (Dartmouth, MA); Derek A. Ladd (Acushnet, MA)
Assignee: Acushnet Company
A63B37/0092A63B37/0003A63B37/0031A63B37/0043A63B37/0051A63B37/0062A63B37/0063A63B37/0064A63B37/0076B32B7/02B32B27/08B32B27/20B32B27/32B32B27/34B32B27/36B32B27/40C08G18/10A63B37/0075B32B2264/102B32B2264/104B32B2264/105B32B2270/00B32B2307/4026B32B2307/536B32B2307/7246C08L23/0876C08L75/04
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Quick Facts
Patent No.
US 9,320,944
App. No.
14/144,463
Granted
Apr 26, 2016
Kind
B2
Abstract

A golf ball having an inner core layer having an outer surface and a geometric center and being formed from a rubber composition. An outer core layer surrounds the inner core to form a dual core. An inner cover layer surrounds the dual core, and includes a high-acid ionomer having a hardness of about 66 to 75 Shore D and an acid content of 16 wt. % or greater. An outer cover layer surrounds the inner cover layer, and includes a polyurethane and having a material hardness of about 38 to 56 Shore D. The inner core layer surface hardness is from 0 Shore C to 10 Shore C lower than the geometric center hardness to define a negative hardness gradient and the outer core layer has a surface hardness at least 10 Shore C greater than the geometric center hardness to define a dual core positive hardness gradient.

Claims (24)

1. A golf ball comprising:

an inner core layer having an outer surface and a geometric center and being formed from a substantially homogenous rubber composition;

an outer core layer disposed about the inner core layer to form a dual core;

an inner cover layer disposed about the dual core, the inner cover comprising a high-acid ionomer and having a material hardness of about 66 to 75 Shore D, the high-acid ionomer having an acid content of about 16% or greater; and

an outer cover layer disposed about the inner cover layer, the outer cover comprising a polyurethane and having a material hardness of about 38 Shore D to about 56 Shore D;

wherein the inner core surface hardness is greater than the geometric center hardness by about 1 to 10 Shore C to define a shallow positive hardness gradient; and wherein the dual core surface hardness is at least about 85 Shore C.

2. The golf ball of claim 1 , wherein the positive hardness gradient is about 1 to 5 Shore C.

3. The golf ball of claim 1 , wherein the positive hardness gradient is about 2 to 8 Shore C.

4. The golf ball of claim 3 , wherein the positive hardness gradient is about 2.5 to 7 Shore C.

5. The golf ball of claim 1 , wherein the ionomer has an acid content of about 18.5% to about 21.5%.

6. The golf ball of claim 1 , wherein the dual core has an outer diameter of about 1.45 to about 1.62 inches.

7. The golf ball of claim 6 , wherein the dual core has an outer diameter of about 1.50 to about 1.58 inches.

8. A golf ball comprising:

an inner core layer having an outer surface and a geometric center and being formed from a substantially homogenous rubber composition;

an outer core layer disposed about the inner core layer to form a dual core;

an inner cover layer disposed about the dual core, the inner cover comprising a high-acid ionomer and having a material hardness of about 66 to 75 Shore D, the high-acid ionomer having an acid content of about 16% or greater; and

an outer cover layer disposed about the inner cover layer, the outer cover comprising a polyurethane and having a material hardness of about 38 Shore D to about 56 Shore D;

wherein the inner core surface hardness is greater than the geometric center hardness by about 1 to 10 Shore C to define a shallow positive hardness gradient; and wherein the hardness of the outer surface of the dual core is about 15 Shore C or greater than the hardness at the geometric center.

9. A golf ball comprising:

an inner core layer having an outer surface and a geometric center and being formed from a substantially homogenous rubber composition;

an outer core layer disposed about the inner core layer to form a dual core;

an inner cover layer disposed about the dual core, the inner cover comprising a high-acid ionomer and having a material hardness of about 66 to 75 Shore D, the high-acid ionomer having an acid content of about 16% or greater; and

an outer cover layer disposed about the inner cover layer, the outer cover comprising a polyurethane and having a material hardness of about 38 Shore D to about 56 Shore D;

wherein the inner core surface hardness is greater than the geometric center hardness by about 1 to 10 Shore C to define a shallow positive hardness gradient; and wherein the hardness of the outer surface of the dual core is about 15 Shore C to about 20 Shore C greater than the hardness at the geometric center.

Assignments (6)
SECURITY INTEREST Recorded Aug 3, 2022
From: ACUSHNET COMPANY
To: JPMORGAN CHASE BANK, N.A., AS ADMINISTRATIVE AGENT
Reel/Frame 061099/0236 →
ASSIGNMENT OF SECURITY INTEREST IN PATENTS (ASSIGNS 039506-0030) Recorded Aug 3, 2022
From: WELLS FARGO BANK, NATIONAL ASSOCIATION, AS RESIGNING ADMINISTRATIVE AGENT
To: JPMORGAN CHASE BANK, N.A., AS SUCCESSOR ADMINISTRATIVE AGENT
Reel/Frame 061521/0414 →
RELEASE OF SECURITY INTEREST IN PATENTS PREVIOUSLY RECORDED AT REEL/FRAME (032607/0744) Recorded Sep 7, 2016
From: KOREA DEVELOPMENT BANK, NEW YORK BRANCH
To: ACUSHNET COMPANY
Reel/Frame 039939/0524 →
SECURITY INTEREST Recorded Jul 28, 2016
From: ACUSHNET COMPANY
To: WELLS FARGO BANK, NATIONAL ASSOCIATION, AS ADMINISTRATIVE AGENT
Reel/Frame 039506/0030 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Apr 22, 2014
From: SULLIVAN, MICHAEL J.; COMEAU, BRIAN; COOPER, SCOTT; JONES, DOUGLAS E.; LADD, DEREK A.
To: ACUSHNET COMPANY
Reel/Frame 032725/0710 →
SECURITY INTEREST Recorded Apr 4, 2014
From: ACUSHNET COMPANY
To: KOREA DEVELOPMENT BANK, NEW YORK BRANCH
Reel/Frame 032607/0744 →
Continuity (10)
Continuation In Part 13723469 · Dec 21, 2012
Continuation 13438947 · Apr 4, 2012
Continuation 12964343 · Dec 9, 2010
Continuation In Part 12647584 · Dec 28, 2009
Continuation In Part 12558826 · Sep 14, 2009
Continuation 12186877 · Aug 6, 2008
Continuation 11832197 · Aug 1, 2007
Continuation In Part 11829461 · Jul 27, 2007
Continuation In Part 11772903 · Jul 3, 2007
Related Publication 20140113751A1 · Apr 24, 2014