Silicon-on-insulator (SOI) substrate and related methods
Implementations of a silicon-on-insulator (SOI) die may include a silicon layer including a first side and a second side, and an insulative layer coupled directly to the second side of the silicon layer. The insulative layer may not be coupled to any other silicon layer.
1. A method of making a plurality of semiconductor die, the method comprising:
forming a ring around a perimeter of a second side of a silicon substrate through backgrinding the second side of the silicon substrate to a desired substrate thickness; and
etching the second side of the silicon substrate after the backgrinding to relieve stress created in the second side of the silicon substrate through the backgrinding; and
depositing an insulative layer onto the second side of the silicon substrate after stress relief etching.
2. The method of claim 1 , further comprising
removing the ring around the perimeter of the second side of the silicon substrate; and
singulating the silicon substrate into the plurality of semiconductor die.
3. The method of claim 1 , wherein the insulative layer is deposited using one of co-evaporation or co-sputtering.
4. The method of claim 1 , further comprising dissipating heat through a heat dissipation device during deposition of the insulative layer.
5. The method of claim 3 , wherein the one of co-evaporation or co-sputtering occur at temperatures that do not require heat dissipation.
6. The method of claim 1 , wherein the desired substrate thickness is less than 35 microns.
7. The method of claim 1 , wherein the insulative layer is deposited directly onto the second side of the silicon substrate after the stress relief etching.
8. The method of claim 1 , further comprising singulating the silicon substrate into a plurality of silicon-on-insulator die.
9. A method of making a plurality of semiconductor die, the method comprising:
backgrinding a second side of a silicon substrate to a desired substrate thickness; and
stress relief etching the second side of the silicon substrate after the backgrinding; and
depositing an insulative layer onto the second side of the silicon substrate after the stress relief etching.
10. The method of claim 9 , further comprising
forming a plurality of semiconductor devices on the first side of the silicon substrate, the first side opposite the second side of the silicon substrate; and
singulating the silicon substrate into a plurality of semiconductor die.
11. The method of claim 9 , wherein the insulative layer is deposited using one of co-evaporation or co-sputtering.
12. The method of claim 9 , further comprising dissipating heat through a heat dissipation device during deposition of the insulative layer.
13. The method of claim 11 , wherein the one of co-evaporation or co-sputtering occur at temperatures that do not require heat dissipation.
14. The method of claim 9 , wherein the desired substrate thickness is less than 35 microns.
15. The method of claim 9 , wherein the insulative layer is deposited directly onto the second side of the silicon substrate after the stress relief etching.
16. The method of claim 9 , wherein the silicon substrate with the insulative layer forms a silicon-on-insulator (SOI) substrate.
17. A method of making a plurality of semiconductor die, the method comprising:
backgrinding a second side of a silicon substrate to a first substrate thickness; and
wet stress relief etching the second side of the silicon substrate after the backgrinding to a second substrate thickness less than 25 microns thick; and
depositing an insulative layer onto the second side of the silicon substrate after the wet stress relief etching.
18. The method of claim 17 , further comprising
forming a plurality of semiconductor devices on a first side of the silicon substrate, the first side opposite the second side of the silicon substrate; and
singulating the silicon substrate into the plurality of semiconductor die.
19. The method of claim 17 , wherein the insulative layer is deposited directly onto the second side of the silicon substrate after the wet stress relief etching.
20. The method of claim 17 , wherein the silicon substrate with the insulative layer forms a silicon-on-insulator (SOI) substrate.