Electric tong with onboard hydraulic power unit
A method and apparatus for local hydraulic power generation on an electric tong, including a power tong for spinning tubulars; a first electric motor functionally connected to the power tong; a plurality of hydraulic power consumers including a backup tong for clamping a tubular string; a second electric motor functionally connected to the plurality of hydraulic power consumers; electronics to drive the first electric motor and the second electric motor; and a switchbox providing at least two configurations of the system. A method includes arranging a tong system in a hydraulic power configuration; supplying hydraulic power with an onboard electric motor to at least one of a plurality of hydraulic power consumers to position a tubular for make-up; arranging the tong system in a rotary drive configuration; supplying at least one of torque and rotation with the onboard electric motor to a power tong.
1. A tong system comprising:
a power tong for rotating a first tubular;
a plurality of hydraulic power consumers including a backup tong for clamping a second tubular;
an onboard electric motor; and
a switchbox providing at least two configurations of the tong system:
in a first configuration, the onboard electric motor mechanically drives the power tong but does not supply hydraulic power to the plurality of hydraulic power consumers; and
in a second configuration, the onboard electric motor does not mechanically drive the power tong but does supply hydraulic power to at least one of the plurality of hydraulic power consumers.
2. The tong system of claim 1 , wherein the plurality of hydraulic power consumers comprises at least one of a lift actuator and a door actuator.
3. The tong system of claim 1 , wherein, in the first configuration, the onboard electric motor couples to the power tong through a drivetrain having a low gear and a high gear.
4. The tong system of claim 1 , further comprising a pump and an accumulator, wherein, in the second configuration, the onboard electric motor supplies hydraulic power with the pump.
5. The tong system of claim 4 , wherein, in the first configuration, the accumulator supplies hydraulic power to at least one of the plurality of hydraulic power consumers.
6. The tong system of claim 1 , further comprising electronics, wherein, in the first configuration, at least one of a torque and a speed of the onboard electric motor is controlled by the electronics.
7. The tong system of claim 6 , wherein the electronics comprise a battery that is capable of charging while the onboard electric motor draws low current and discharging while the onboard electric motor draws high current.
8. The tong system of claim 6 , wherein the electronics comprise:
a charger;
a programmable logic controller;
a battery; and
an inverter.
9. A tong system comprising:
a power tong for rotating a first tubular;
a backup tong for clamping a second tubular;
an onboard electric motor; and
a switchbox adapted to switch between at least two configurations of the tong system:
in a first configuration, the onboard electric motor is mechanically coupled to a drivetrain of the power tong and is mechanically decoupled from an onboard hydraulic power unit, and
in a second configuration, the onboard electric motor is mechanically coupled to the onboard hydraulic power unit and is mechanically decoupled from the drivetrain of the power tong.
10. The tong system of claim 9 , wherein the hydraulic power unit comprises a pump and an accumulator.
11. The tong system of claim 10 , further comprising a pressure switch to determine whether the pump or the accumulator supplies hydraulic power to the backup tong.
12. The tong system of claim 11 , wherein the pressure switch is configured to shut off the onboard electric motor when a predetermined pressure is reached in the accumulator.
13. The tong system of claim 9 , wherein a volume of the hydraulic power unit is less than about 50 liters.