IP Library Granted Patent US 11,515,796
Granted Patent B2
US 11,515,796 · App. 17/301,393 · Granted Nov 29, 2022

Current balancing for interleaved power converters

Inventor: Roman Mazgut (Zilina, SK)
Assignee: SEMICONDUCTOR COMPONENTS INDUSTRIES, LLC
H02M3/285H02M3/01H02M3/33592H02M3/33571
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Quick Facts
Patent No.
US 11,515,796
App. No.
17/301,393
Granted
Nov 29, 2022
Kind
B2
Abstract

Current balancing for interleaved power converters. One example is a method of operating a power converter comprising: operating, at a switching frequency, a first power converter defining a first resonant primary, the first power converter provides a first portion of a total power provided to a load; operating, at the switching frequency, a second power converter defining a second resonant primary, the second power converter provides a second portion of the total power provided to the load; and limiting a resonant voltage of the first resonant primary by controlling energy in the first resonant primary, the controlling during periods of time when the first portion is larger than the second portion.

Claims (48)

1. A method of operating a power converter comprising:

operating, at a switching frequency, a first power converter defining a first resonant primary, the first power converter provides a first portion of a total power provided to a load;

operating, at the switching frequency, a second power converter defining a second resonant primary, the second power converter provides a second portion of the total power provided to the load; and

limiting a resonant voltage of the first resonant primary by controlling energy in the first resonant primary during periods of time when the first portion is larger than the second portion,

wherein controlling energy in the first resonant primary further comprises extracting power, during a positive half-cycle of the switching frequency or a negative half-cycle of the switching frequency, from the first resonant primary and storing the power in a clamp capacitor.

2. The method of claim 1 further comprising transferring at least a portion of the power in the clamp capacitor to the first resonant primary in a subsequent half-cycle of the switching frequency.

3. The method of claim 1 further comprising transferring, in a subsequent half-cycle of the switching frequency, at least a portion of the power in the clamp capacitor to the first resonant primary.

4. The method of claim 1 further comprising:

transferring, in a subsequent half-cycle of the switching frequency, at least a portion of the power in the clamp capacitor to the first resonant primary; and

transferring, in the subsequent half-cycle of the switching frequency, at least a portion of the power in the clamp capacitor to the second resonant primary.

5. The method of claim 1 further comprising transferring at least a portion of the power in the clamp capacitor to the first resonant primary in a subsequent half-cycle of the switching frequency.

6. The method of claim 1 further comprising transferring, in a subsequent half-cycle of the switching frequency, at least a portion of the power in the clamp capacitor to the first resonant primary.

7. The method of claim 1 further comprising:

transferring, in a subsequent half-cycle of the switching frequency, at least a portion of the power in the clamp capacitor to the first resonant primary; and

transferring, in the subsequent half-cycle of the switching frequency, at least a portion of the power in the clamp capacitor to the second resonant primary.

8. The method of claim 1 , wherein the clamp capacitor is a first clamp capacitor, wherein controlling energy in the first resonant primary further comprises:

extracting power, during the positive half-cycle of the switching frequency, from the first resonant primary and storing the power in the first clamp capacitor; and

extracting power, during the negative half-cycle of the switching frequency, from the first resonant primary and storing the power in a second clamp capacitor.

9. The method of claim 8 further comprising:

transferring, in a subsequent half-cycle of the switching frequency, at least a portion of the power in the first clamp capacitor to the first resonant primary; and

transferring, in a subsequent half-cycle of the switching frequency, at least a portion of the power in the second clamp capacitor to the first resonant primary.

10. The method of claim 9 wherein transferring at least a portion of the power in the first clamp capacitor further comprises transferring at least a portion of the power in the first clamp capacitor to both the first resonant primary and the second resonant primary.

11. The method of claim 9 wherein transferring at least a portion of the power in the second clamp capacitor further comprises transferring at least a portion of the power in the second clamp capacitor to both the first resonant primary and the second resonant primary.

12. An interleaved power converter comprising:

a first converter comprising a first resonant primary coupled to an input voltage, and the first converter defining a secondary side with an output voltage;

a second converter comprising a second resonant primary coupled to the input voltage, and the second converter defining a secondary side coupled to the output voltage;

a load-balancing circuit defining a first sense input coupled to the first resonant primary, and a second sense input coupled to the second resonant primary, the load-balancing circuit configured to limit a resonant voltage of the first resonant primary or the second resonant primary that, in operation of the interleaved power converter, has a higher peak-to-peak resonant voltage,

wherein the load-balancing circuit further comprises:

a first diode defining an anode coupled to the first resonant primary, and a cathode;

a second diode defining an anode coupled to the second resonant primary, and a cathode; and

a clamp capacitor having a first lead coupled the cathodes, and a second lead coupled to a reference voltage.

13. The interleaved power converter of claim 12 further comprising a charge-transfer circuit comprising a charge input coupled to the load-balancing circuit, and a charge output coupled to the input voltage, the charge-transfer circuit configured to transfer energy from the load-balancing circuit to the input voltage.

14. The interleaved power converter of claim 12 further comprising a charge-transfer circuit comprising a charge input coupled to the cathodes, and a charge output coupled to the input voltage, the charge-transfer circuit configured to transfer energy from the clamp capacitor to the input voltage.

15. An interleaved power converter comprising:

a first converter comprising a first resonant primary coupled to an input voltage, and the first converter defining a secondary side with an output voltage;

a second converter comprising a second resonant primary coupled to the input voltage, and the second converter defining a secondary side coupled to the output voltage;

a load-balancing circuit defining a first sense input coupled to the first resonant primary, and a second sense input coupled to the second resonant primary, the load-balancing circuit configured to limit a resonant voltage of the first resonant primary or the second resonant primary that, in operation of the interleaved power converter, has a higher peak-to-peak resonant voltage,

wherein the load-balancing circuit further comprises:

a first diode defining a cathode coupled to the first resonant primary, and an anode;

a second diode defining a cathode coupled to the second resonant primary, and an anode; and

a clamp capacitor having a first lead coupled the anodes, and a second lead coupled to a reference voltage.

16. The interleaved power converter of claim 15 further comprising a charge-transfer circuit comprising a charge output coupled to the cathodes, and a charge input, the charge-transfer circuit configured to transfer energy to the clamp capacitor.

17. The interleaved power converter of claim 12 ,

wherein the clamp capacitor is a first clamp capacitor;

wherein the interleaved power converter further comprising a trough clipping circuit comprising:

a third diode defining a cathode coupled to the first resonant primary, and an anode;

a fourth diode defining a cathode coupled to the second resonant primary, and an anode; and

a second clamp capacitor having a first lead coupled the anodes, and a second lead coupled to a reference voltage.

Assignments (3)
RELEASE OF SECURITY INTEREST IN PATENTS RECORDED AT REEL 057054, FRAME 0706 Recorded Jun 23, 2023
From: DEUTSCHE BANK AG NEW YORK BRANCH, AS COLLATERAL AGENT
To: SEMICONDUCTOR COMPONENTS INDUSTRIES, LLC; FAIRCHILD SEMICONDUCTOR CORPORATION
Reel/Frame 064083/0001 →
SECURITY INTEREST Recorded Aug 2, 2021
From: SEMICONDUCTOR COMPONENTS INDUSTRIES, LLC; FAIRCHILD SEMICONDUCTOR CORPORATION
To: DEUTSCHE BANK AG NEW YORK BRANCH, AS COLLATERAL AGENT
Reel/Frame 057054/0706 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Apr 1, 2021
From: MAZGUT, ROMAN
To: SEMICONDUCTOR COMPONENTS INDUSTRIES, LLC
Reel/Frame 055795/0888 →
Continuity (2)
Provisional Application 62706497 · Aug 20, 2020
Related Publication 20220060121A1 · Feb 24, 2022