IP Library Granted Patent US 11,600,532
Granted Patent B2
US 11,600,532 · App. 17/324,953 · Granted Mar 7, 2023

Integrated structure and manufacturing method thereof

Inventors: Aaron Zilkie (Pasadena, CA); Andrew Rickman (Marlborough, GB); Damiana Lerose (Pasadena, CA)
Assignee: Rockley Photonics Limited
H01L21/823821G02B6/12G02B6/131G02B6/136G02B6/305H01L21/8258G02B6/12004G02B6/1223G02B6/132G02B6/1347G02B6/42G02B2006/121G02B2006/12038G02B2006/12061G02B2006/12097G02B2006/12147G02B2006/12152G02B2006/12176G02B2006/12178G02B2006/12195H01L21/7624H01L21/76224H01L21/76264H01S5/021H01S5/0216
View Patent ↗
Loading inventors, assignments & file history…
Monitor This Case
Get email alerts when status or documents change.
Order Certified Copies
Most orders are placed with the USPTO same day — all within 24 business hours.
Order via The Patent Place →
Pre-filled with this patent's details
Quick Facts
Patent No.
US 11,600,532
App. No.
17/324,953
Granted
Mar 7, 2023
Kind
B2
Abstract

A method for fabricating an integrated structure, using a fabrication system having a CMOS line and a photonics line, includes the steps of: in the photonics line, fabricating a first photonics component in a silicon wafer; transferring the wafer from the photonics line to the CMOS line; and in the CMOS line, fabricating a CMOS component in the silicon wafer. Additionally, a monolithic integrated structure includes a silicon wafer with a waveguide and a CMOS component formed therein, wherein the waveguide structure includes a ridge extending away from the upper surface of the silicon wafer. A monolithic integrated structure is also provided which has a photonics component and a CMOS component formed therein, the photonics component including a waveguide having a width of 0.5 μm to 13 μm.

Claims (62)

1. An optoelectronic device, comprising:

a first silicon layer having a bottom surface and a top surface; and

a first waveguide in the first silicon layer, the first waveguide having a propagation region confined by:

a base above the bottom surface and below the top surface, and

a first sidewall extending from the base towards the top surface,

wherein each of the base and the first sidewall comprise oxide, and

wherein the first waveguide comprises silicon.

2. The optoelectronic device of claim 1 , further comprising a CMOS component in the first silicon layer.

3. The optoelectronic device of claim 1 , wherein the optoelectronic device is on a silicon-on-insulator wafer comprising:

a silicon substrate;

a buried oxide (BOX) layer above the silicon substrate; and

the first silicon layer above the BOX layer.

4. The optoelectronic device of claim 1 , wherein the optoelectronic device is on a double silicon-on-insulator wafer comprising:

a silicon substrate;

a first buried oxide (BOX) layer above the silicon substrate;

the first silicon layer above the first BOX layer;

a second BOX layer above the first silicon layer; and

a second silicon layer above the second BOX layer.

5. The optoelectronic device of claim 1 , further comprising a second waveguide,

wherein the first and second waveguides overlap each other in a plan view.

6. The optoelectronic device of claim 1 , further comprising a CMOS component in the first silicon layer, wherein a width of the first waveguide is greater than 2 μm and less than or equal to 13 μm.

7. The optoelectronic device of claim 6 , wherein the width of the first waveguide is greater than or equal to 3 μm.

8. The optoelectronic device of claim 7 , wherein the width of the first waveguide is greater than or equal to 4 μm.

9. The optoelectronic device of claim 6 , wherein the optoelectronic device is on a silicon-on-insulator wafer comprising:

a silicon substrate;

a buried oxide (BOX) layer above the silicon substrate; and

the first silicon layer above the BOX layer.

10. The optoelectronic device of claim 9 , further comprising:

an oxide layer on the first silicon layer; and

a conductive trace on the oxide layer and connected to the CMOS component through a via in the oxide layer.

11. The optoelectronic device of claim 6 , wherein the optoelectronic device is on a double silicon-on-insulator (DSOI) wafer comprising:

a silicon substrate;

a first buried oxide (BOX) layer above the silicon substrate;

a second silicon layer above the first BOX layer;

a second BOX layer above the second silicon layer; and

the first silicon layer above the BOX layer.

12. The optoelectronic device of claim 6 , wherein the CMOS component comprises a transistor.

13. The optoelectronic device of claim 6 , wherein the propagation region is further confined by a second sidewall extending from the base towards the top surface, and

wherein the base, the first sidewall, and the second sidewall define a rib of the first waveguide.

14. The optoelectronic device of claim 6 , further comprising a second waveguide,

wherein the first and second waveguides overlap each other in a plan view.

15. The optoelectronic device of claim 6 , further comprising an optically active component or an evanescent active component in the first silicon layer.

16. An optoelectronic device, comprising:

a first silicon layer having a bottom surface and a top surface; and

a first waveguide in the first silicon layer, the first waveguide having a propagation region confined by:

a base above the bottom surface and below the top surface, and

a first sidewall extending from the base towards the top surface,

wherein the propagation region of the first waveguide is further confined by a cap above the base, the first sidewall extending from the base to the cap.

17. An optoelectronic device, comprising:

a first silicon layer having a bottom surface and a top surface; and

a first waveguide in the first silicon layer, the first waveguide having a propagation region confined by:

a base above the bottom surface and below the top surface, and

a first sidewall extending from the base towards the top surface,

wherein the base has an opening exposing the first waveguide to a portion of the first silicon layer below the base.

18. An optoelectronic device, comprising:

a first silicon layer having a bottom surface and a top surface; and

a first waveguide in the first silicon layer, the first waveguide having a propagation region confined by:

a base above the bottom surface and below the top surface, and

a first sidewall extending from the base towards the top surface,

wherein the first waveguide is a rib waveguide comprising a slab region and a rib extending downward from the slab region toward the bottom surface,

wherein the propagation region of the first waveguide is further confined by a second sidewall, and

wherein the rib is defined by the base, the first sidewall, and the second sidewalls.

Assignments (9)
MERGER Recorded Feb 10, 2026
From: CELESTIAL AI INC.
To: SICILY MERGER SUB II, INC.
Reel/Frame 074362/0776 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Nov 13, 2024
From: ROCKLEY PHOTONICS LTD.
To: CELESTIAL AI INC.
Reel/Frame 069252/0747 →
RELEASE OF SECURITY INTEREST Recorded Oct 1, 2024
From: WILMINGTON SAVINGS FUND SOCIETY, FSB
To: ROCKLEY PHOTONICS LIMITED
Reel/Frame 068761/0631 →
SECURITY INTEREST Recorded Mar 19, 2023
From: ROCKLEY PHOTONICS LIMITED
To: WILMINGTON SAVINGS FUND SOCIETY, FSB, AS COLLATERAL AGENT
Reel/Frame 063287/0879 →
RELEASE OF SECURITY INTEREST - REEL/FRAME 060204/0749 Recorded Mar 19, 2023
From: WILMINGTON SAVINGS FUND SOCIETY, FSB, AS COLLATERAL AGENT
To: ROCKLEY PHOTONICS LIMITED
Reel/Frame 063264/0333 →
RELEASE OF PATENT SECURITY INTEREST - SUPER SENIOR INDENTURE - REEL/FRAME 061768/0082 Recorded Mar 19, 2023
From: WILMINGTON SAVINGS FUND SOCIETY, FSB, AS COLLATERAL AGENT
To: ROCKLEY PHOTONICS LIMITED
Reel/Frame 063264/0416 →
SECURITY INTEREST - SUPER SENIOR INDENTURE Recorded Oct 25, 2022
From: ROCKLEY PHOTONICS LIMITED
To: WILMINGTON SAVINGS FUND SOCIETY, FSB, AS COLLATERAL AGENT
Reel/Frame 061768/0082 →
SECURITY INTEREST Recorded May 27, 2022
From: ROCKLEY PHOTONICS LIMITED
To: WILMINGTON SAVINGS FUND SOCIETY, FSB, AS COLLATERAL AGENT
Reel/Frame 060204/0749 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Mar 31, 2022
From: ZILKIE, AARON; RICKMAN, ANDREW; LEROSE, DAMIANA
To: ROCKLEY PHOTONICS LIMITED
Reel/Frame 059460/0447 →
Continuity (3)
Continuation 16317171
Provisional Application 62362012 · Jul 13, 2016
Related Publication 20210335677A1 · Oct 28, 2021