Granted Patent B2

US 12,390,344 · App. 17/553,136 · Granted Aug 19, 2025

Inventors: John To (Newark, CA); John J. Flynn (Walnut Creek, CA); Paul J. Birkmeyer (Marshfield, MA)

Assignee: INTEGRITY IMPLANTS INC.

A61F2/447A61F2/442A61F2/4611A61F2002/2817A61F2002/2835A61F2002/30019A61F2002/30556A61F2002/30579A61F2002/30581A61F2002/30593A61F2002/30594A61F2002/30777A61F2002/30779A61F2002/30785A61F2/30965A61F2/441A61F2002/4435A61F2002/444A61F2/4684A61F2310/00011A61F2310/00023A61F2310/00029A61F2310/00047A61F2310/00053A61F2310/00071A61F2310/00179A61F2310/00293

Abstract

Claims (32)

1. An expansion member for distributing graft material through an expandable cage and into an intervertebral space between a top vertebral plate and a bottom vertebral plate, the expansion member comprising:

a central beam with a central beam axis, the central beam having a graft distribution channel with an entry port in fluid communication with an exit port;

wherein the central beam is configured for insertion into the expandable cage to form a graft distribution system within the intervertebral space; and

wherein the central beam is configured to expand the expandable cage during insertion of the central beam into the expandable cage.

2. The expansion member of claim 1 , wherein the entry port is in fluid communication with a top exit port and a bottom exit port.

3. The expansion member of claim 1 , wherein the central beam further comprises a side graft port.

4. The expansion member of claim 1 , the central beam having a transverse cross-section having a maximum dimension ranging from 5 mm to 15 mm, the transverse cross-section configured for placing the central beam into an intervertebral space through an annular opening having a maximum lateral dimension ranging from 5 mm to 15 mm.

5. The expansion member of claim 1 , wherein the expandable cage expands laterovertically, and the central beam has a lateral dimension that expands the cage laterally beyond the lateral dimension of an annular opening into the intervertebral space to avoid back-out.

6. The expansion member of claim 1 , the central beam having a configuration that is complementary to the expandable cage.

7. The expansion member of claim 1 , the central beam having an I-beam configuration.

8. The expansion member of claim 1 , the expandable cage having a collapsed state and an expanded state, the central beam having a configuration that passes graft material through a graft distribution window in the expandable cage, the graft distribution window being at least substantially closed in the collapsed state and opening upon an expansion of the expandable cage.

9. The expansion member of claim 1 , the central beam having a configuration that passes graft material through a graft distribution window that opens in each wall of the expandable cage upon expansion of the expandable cage.

10. The expansion member of claim 1 , the central beam having a configuration wherein the exit port is aligned with a graft distribution window created in the expandable cage after insertion of the central beam into the expandable cage.

11. A method of distributing graft material through an expandable cage and into an intervertebral space between a top vertebral plate and a bottom vertebral plate, the expandable cage having a collapsed state and an expanded state, the method comprising:

inserting the expandable cage into the intervertebral space in the collapsed state;

inserting a central beam into the expandable cage, the central beam having a central beam axis and a graft distribution channel with an entry port in fluid communication with an exit port, wherein the central beam is configured for insertion into the expandable cage to form a graft distribution system within the intervertebral space, and wherein the central beam is configured to expand the expandable cage during insertion of the central beam into the expandable cage; and

thereafter distributing the graft material into the intervertebral space through the central beam.

12. The method of claim 11 , wherein the expanding includes expanding the expandable cage into the intervertebral space in stages, the expanding including

expanding the expandable cage laterally in the intervertebral space; and,

expanding the expandable cage vertically in the intervertebral space.

13. The method of claim 12 , wherein the expanding laterally occurs independent of the expanding vertically.

14. The method of claim 11 , wherein

the inserting of the expandable cage into the intervertebral space is through an annular opening having a width; and

the expanding of the expandable cage laterally in the intervertebral space includes expanding the expandable cage to a width that exceeds the width of the annular opening to avoid backout.

15. The method of claim 11 , the expandable cage having a collapsed state and an expanded state, the central beam having a configuration that passes graft material through a graft distribution window in the cage, the graft distribution window being at least substantially closed in the collapsed state and opening upon an expansion of the expandable cage.

16. The method of claim 11 , wherein the expanding opens a graft distribution window in each wall of the expandable cage, and the distributing of the graft material occurs through each wall of the expandable cage.

17. The method of claim 11 , wherein the distributing of the graft material reduces the formation of pockets in the intervertebral space that are not filled with the graft material.

18. The method of claim 11 , wherein:

the expandable cage has a top comprising a first top beam and a second top beam, a bottom comprising a first bottom beam and a second bottom beam, a first side comprising the first top beam and the first bottom beam, and a second side comprising the second top beam and the second bottom beam; and

the expanding further comprises expanding the first top beam and the first bottom beam to form an angle Θ FS , the second top beam and the second bottom beam to form an angle Θ SS , and each of Θ FS and Θ SS are independently selected as something other than 0°, such that (i) the first top beam and the first bottom beam or (ii) the second top beam and the second bottom beam, are not substantially parallel in the expanded state.

19. The method of claim 18 , further comprising selecting Θ FS and Θ SS to each independently range from about 0.5° to 31.5°.

20. The method of claim 18 , further comprising selecting Θ FS and Θ SS to each independently be about 1°, 2°, 3°, 4°, 5°, 6°, 7°, 8°, 9°, 10°, 11°, 12°, 13°, 14°, 15°, 16°, 17°, 18°, 19°, 20°, 21°, 22°, 23°, 24°, 25°, 26°, 27°, 28°, 29°, 30°, 31°, 32°, 33°, 34°, 35°, or any angle therein in increments of 0.1°.

Assignments (7)

Continuity (7)

References Cited (394)