IP Library Granted Patent US 12,437,780
Granted Patent B2
US 12,437,780 · App. 18/243,053 · Granted Oct 7, 2025

DFL TDMR middle shield throat height control for improved stability

Inventors: Xiaoyong Liu (San Jose, CA); Zhanjie Li (Pleasanton, CA); Yaguang Wei (Pleasanton, CA); Yukimasa Okada (Cupertino, CA); Goncalo Marcos Baião De Albuquerque (San Jose, CA)
Assignee: Western Digital Technologies, Inc.
G11B5/3912G11B5/3909G11B5/3932G11B5/3954G11B5/398G11B2005/3996
View Patent ↗
Loading inventors, assignments & file history…
Monitor This Case
Get email alerts when status or documents change.
Order Certified Copies
Most orders are placed with the USPTO same day — all within 24 business hours.
Order via The Patent Place →
Pre-filled with this patent's details
Quick Facts
Patent No.
US 12,437,780
App. No.
18/243,053
Granted
Oct 7, 2025
Kind
B2
Abstract

The present disclosure generally relates to a dual free layer two dimensional magnetic recording read head. The read head comprises a lower shield, a first sensor disposed over the first lower shield, a first rear hard bias (RHB) structure recessed from a media facing surface (MFS), a first upper shield disposed over the first sensor, a middle shield disposed over the first sensor at the MFS, a second sensor disposed over the middle shield, a second RHB structure recessed from the MFS, and an upper shield disposed over the second sensor. The middle shield has a U-like shape and a ratio of a width to a throat height of 6:1, where the throat height is less than or equal to about 2 μm. The first and second RHB structures each individually has a stripe height about 3 times greater than a stripe height of the middle shield.

Claims (41)

1. A read head, comprising:

a lower shield;

a first sensor disposed over the lower shield;

a first upper shield disposed over the first sensor;

a middle shield disposed over the first upper shield, the middle shield comprising a first portion disposed at a media facing surface, a first leg coupled to the first portion, and a second leg coupled to the first portion, wherein a ratio of a width to a throat height of the middle shield is 6:1 or greater, the throat height being defined by a thickness of the first portion from the media facing surface;

a second sensor disposed over the middle shield, wherein the first sensor and the second sensor each individually comprises a first free layer and a second free layer; and

a second upper shield disposed over the second sensor.

2. The read head of claim 1 , wherein the throat height of the middle shield is less than or equal to about 2 μm.

3. The read head of claim 1 , wherein the first portion, the first leg, and the second leg form a U-like shape.

4. The read head of claim 3 , further comprising an insulating material disposed between the first leg and the second leg.

5. The read head of claim 1 , wherein the first leg and the second leg each individually has a height of about 4 μm and a width of about 1 μm.

6. A magnetic recording device comprising the read head of claim 1 .

7. A read head comprising:

a lower shield;

a first sensor disposed over the lower shield at a media facing surface (MFS), the first sensor comprising a first free layer and a second free layer;

a first rear hard bias (RHB) structure recessed from the MFS by the first sensor;

a first upper shield disposed over the first sensor;

a middle shield disposed over the first upper shield, wherein the first RHB has a stripe height about 3 times greater than a stripe height of the middle shield;

a second sensor disposed over the middle shield;

a second RHB structure recessed from the MFS by the second sensor, the second RHB having a stripe height about 3 times greater than the stripe height of the middle shield; and

a second upper shield disposed over the second sensor.

8. The read head of claim 7 , wherein the middle shield has a throat height less than or equal to about 2 μm.

9. The read head of claim 7 , wherein the middle shield comprises a first portion disposed at the media facing surface, a first leg coupled to the first portion, and a second leg coupled to the first portion, wherein a ratio of a width to a throat height of the middle shield is 6:1 or greater, the throat height being defined by a thickness of the first portion from the media facing surface.

10. The read head of claim 7 , wherein the second upper shield has a stripe height greater than the stripe height of the second RHB structure.

11. The read head of claim 7 , wherein a stripe height of the second upper shield is about 10 μm.

12. The read head of claim 11 , wherein a stripe height of the lower shield is equal to the stripe height of the second upper shield.

13. A magnetic recording device comprising the read head of claim 7 .

14. A dual free layer (DFL) two dimensional magnetic recording (TDMR) read head, comprising:

a lower shield;

a first sensor disposed over the lower shield at a media facing surface (MFS), the first sensor comprising a first free layer and a second free layer;

a first rear hard bias (RHB) structure recessed from the MFS by the first sensor;

a first upper shield disposed over the first sensor;

a middle shield disposed over the first upper shield, the middle shield comprising a first portion disposed at the MFS, a first leg coupled to the first portion, and a second leg coupled to the first portion, wherein the middle shield has a throat height less than or equal to about 2 μm, the throat height being defined by a thickness of the first portion from the MFS;

a second sensor disposed over the middle shield, the second sensor comprising a first free layer and a second free layer;

a second RHB structure recessed from the MFS by the second sensor, the second RHB having a stripe height greater than a stripe height of the middle shield; and

a second upper shield disposed over the second sensor, the second upper shield having a stripe height greater than the second RHB structure.

15. The DFL TDMR read head of claim 14 , wherein a ratio of a width to the throat height of the middle shield is 6:1 or greater.

16. The DFL TDMR read head of claim 14 , wherein the first RHB structure has a stripe height greater than the middle shield, and wherein the lower shield has a stripe height greater than the first RHB structure.

17. The DFL TDMR read head of claim 14 , wherein the first RHB structure and the second RHB each individually has a stripe height about 3 times greater than the stripe height of the middle shield.

18. The DFL TDMR read head of claim 14 , wherein the first portion, the first leg, and the second leg form a U-like shape, and wherein an insulating material is disposed between the first leg and the second leg.

19. A magnetic recording device comprising the DFL TDMR read head of claim 15 .

Assignments (3)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Dec 11, 2023
From: LIU, XIAOYONG; LI, ZHANJIE; WEI, YAGUANG; OKADA, YUKIMASA; BAIÃO DE ALBUQUERQUE, GONCALO MARCOS
To: WESTERN DIGITAL TECHNOLOGIES, INC.
Reel/Frame 065831/0548 →
PATENT COLLATERAL AGREEMENT- A&R Recorded Nov 21, 2023
From: WESTERN DIGITAL TECHNOLOGIES, INC.
To: JPMORGAN CHASE BANK, N.A.
Reel/Frame 065656/0649 →
PATENT COLLATERAL AGREEMENT - DDTL Recorded Nov 21, 2023
From: WESTERN DIGITAL TECHNOLOGIES, INC.
To: JPMORGAN CHASE BANK, N.A.
Reel/Frame 065657/0158 →
Continuity (1)
Related Publication 20250078864A1 · Mar 6, 2025
References Cited (32)
US 7486459B1 · Schreck et al. · 2009 [cited by examiner]
US 7538976B2 · Hsiao et al. · 2009 [cited by examiner]
US 7684149B2 · Mochizuki et al. · 2010 [cited by examiner]
US 7715152B2 · Okada et al. · 2010 [cited by examiner]
US 7894159B2 · Lengsfield, III et al. · 2011 [cited by examiner]
US 8189303B2 · Hara et al. · 2012 [cited by examiner]
US 8203803B2 · Etoh et al. · 2012 [cited by examiner]
US 8970988B1 · Li et al. · 2015 [cited by applicant]
US 9117474B1 · Contreras et al. · 2015 [cited by examiner]
US 9147404B1 · Luo et al. · 2015 [cited by examiner]
US 9361910B2 · McKinlay et al. · 2016 [cited by applicant]
US 9406321B2 · Kief et al. · 2016 [cited by applicant]
US 9449621B1 · Mauri et al. · 2016 [cited by examiner]
US 9472216B1 · Mauri et al. · 2016 [cited by examiner]
US 9786301B1 · Li et al. · 2017 [cited by applicant]
US 10395678B1 · Rajauria et al. · 2019 [cited by examiner]
US 10777222B1 · Liu et al. · 2020 [cited by applicant]
US 10783913B1 · Rajauria et al. · 2020 [cited by examiner]
US 11087785B1 · Mao et al. · 2021 [cited by applicant]
US 11170809B1 · Mao et al. · 2021 [cited by applicant]
US 20050190479A1 · Terris et al. · 2005 [cited by examiner]
US 20060000794A1 · Le · 2006 [cited by examiner]
US 20070223142A1 · Takekuma et al. · 2007 [cited by examiner]
US 20080278855A1 · Guthrie et al. · 2008 [cited by examiner]
US 20090147410A1 · Jiang et al. · 2009 [cited by examiner]
US 20100091416A1 · Katada et al. · 2010 [cited by examiner]
US 20110116192A1 · Fujita et al. · 2011 [cited by examiner]
US 20160163338A1 · Ho et al. · 2016 [cited by examiner]
US 20160351213A1 · Rudy et al. · 2016 [cited by applicant]
US 20170011759A1 · Ge et al. · 2017 [cited by applicant]
US 20210390978A1 · Hu et al. · 2021 [cited by applicant]
Wood, Roger, “Shingled Magnetic Recording (SMR) and Two-Dimensional Magnetic Recording (TDMR)”, Journal of Magnetism and Magnetic Materials, Nov. 2022, vol. 561, pp. 1-5. [cited by applicant]