IP Library Granted Patent US 12,148,446
Granted Patent B1
US 12,148,446 · App. 18/471,405 · Granted Nov 19, 2024

Power improvement for minimum switching frequency operation

Inventors: Brian Johnson (Laguna Hills, CA); Nathaniel Dupler (Santa Ana, CA); Ryan Mayo (Aliso Viejo, CA)
Assignee: Western Digital Technologies, Inc.
G11B15/67505G11B15/442H02M1/0025H02M3/158
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Quick Facts
Patent No.
US 12,148,446
App. No.
18/471,405
Granted
Nov 19, 2024
Kind
B1
Abstract

A data storage device or disk drive may include a plurality of regulators, a first voltage rail associated with a first regulator of the plurality of regulators, a second voltage rail associated with a second regulator of the plurality of regulators, wherein a switching frequency of the second regulator is greater than a switching frequency of the first regulator, the first voltage rail is associated with a higher voltage than the second voltage rail, or a combination thereof. The data storage device may include one or more processing devices configured to: determine a minimum switching frequency, identify a start time of a switching cycle for the first regulator, based at least in part on determining the minimum switching frequency; and, at or near the start time of the new switching cycle, couple the first regulator to the second regulator to initiate the switching cycle.

Claims (52)

1. A disk drive comprising:

a plurality of regulators;

a first voltage rail associated with a first regulator of the plurality of regulators;

a second voltage rail associated with a second regulator of the plurality of regulators, wherein a switching frequency of the second regulator is greater than a switching frequency of the first regulator, the first voltage rail is associated with a higher voltage than the second voltage rail, or a combination thereof; and

one or more processing devices or components configured, individually or in combination, to:

determine a minimum switching frequency;

determine a start time of a switching cycle for the first regulator, based at least in part on the determined minimum switching frequency; and

at or near the start time of the switching cycle, couple the first regulator to the second regulator to initiate the switching cycle.

2. The disk drive of claim 1 , wherein the first regulator is coupled to a load that has a lower impedance than a load coupled to the second regulator.

3. The disk drive of claim 2 , wherein the first regulator is configured to draw a lower current than a current drawn by the second regulator.

4. The disk drive of claim 2 , wherein the one or more processing devices or components are further configured, individually or in combination, to:

couple an output of the first regulator on the first voltage rail to an output of the second regulator on the second voltage rail to initiate the switching cycle.

5. The disk drive of claim 1 , wherein each of the first regulator and the second regulator is one of a positive switching regulator (PSR), a positive boost switching regulator (pBSR), a negative boost switching regulator (nBSR), and a positive linear regulator (PLR).

6. The disk drive of claim 1 , further comprising a timer circuit, and wherein the one or more processing devices or components are further configured, individually or in combination, to:

control the timer circuit to set a pre-determined shorting-time between the first voltage rail and the second voltage rail to control an overshoot generated on the second voltage rail when the first regulator is shorted or coupled to the second regulator.

7. The disk drive of claim 1 , further comprising:

a power large scale integrated circuit (PLSI) comprising the first and second voltage rails; and

a pin for controlling a field effect transistor (FET) external to the PLSI to enable coupling an output of the first regulator from the first voltage rail to the second voltage rail to initiate the switching cycle, and wherein a switch is coupled between the first voltage rail and the second voltage rail.

8. The disk drive of claim 1 , wherein the first regulator comprises a first switch node and the second regulator comprises a second switch node, and wherein the one or more processing devices or components are further configured, individually or in combination, to:

couple the first switch node and the second switch node when a respective high side field effect transistor (FET) of each of the first regulator and the second regulator is turned OFF to initiate the switching cycle.

9. The disk drive of claim 1 , wherein the first regulator comprises a positive boost switching regulator (pBSR) and the second regulator comprises a positive linear regulator (PLR), and wherein the one or more processing devices or components are further configured, individually or in combination, to:

short an output pin of the pBSR with an output pin of the PLR to initiate the switching cycle.

10. The disk drive of claim 1 , wherein the first regulator comprises a negative boost switching regulator (nBSR) and the second regulator comprises a negative switching regulator (NSR), and wherein the one or more processing devices or components are further configured, individually or in combination, to:

short an output pin of the nBSR with an output pin of the NSR to initiate the switching cycle.

11. The disk drive of claim 1 , wherein determining the minimum switching frequency is based at least in part on determining one or more higher order resonances of a rotational vibrational (RV) sensor of the disk drive.

12. The disk drive of claim 1 , further comprising a power large scale integrated circuit (PLSI) comprising the first and second voltage rails, and wherein:

(1) the switching frequency of the second regulator is greater than the switching frequency of the first regulator, and

(2) the first voltage rail is associated with a higher voltage than the second voltage rail.

13. A method for operating a data storage device, the method comprising:

determining a minimum switching frequency;

determining, based at least in part on determining the minimum switching frequency, a start time of a switching cycle for a first regulator of the data storage device, wherein the first regulator is associated with a first voltage rail; and

at or near the start time of the switching cycle, coupling the first regulator to a second regulator of the data storage device to initiate the switching cycle,

wherein the second regulator is associated with a second voltage rail, and

wherein at least one of a switching frequency of the second regulator is greater than a switching frequency of the first regulator and the first voltage rail is associated with a higher voltage than the second voltage rail.

14. The method of claim 13 , further comprising:

setting a pre-determined shorting-time between the first voltage rail and the second voltage rail to control an overshoot generated on the second voltage rail when the first regulator is shorted or coupled to the second regulator.

15. The method of claim 13 , further comprising:

controlling, via a pin, a field effect transistor (FET) to enable coupling an output of the first regulator from the first voltage rail to the second voltage rail to initiate the switching cycle, and wherein the FET is external to a power large scale integrated circuit (PLSI) of the data storage device and is coupled between the first voltage rail and the second voltage rail.

16. The method of claim 13 , wherein the first regulator comprises a first switch node and the second regulator comprises a second switch node, the method further comprising:

coupling the first switch node and the second switch node when a respective high side field effect transistor (FET) of each of the first regulator and the second regulator is turned OFF to initiate the switching cycle.

17. The method of claim 13 , wherein the first regulator comprises a positive boost switching regulator (pBSR) and the second regulator comprises a positive linear regulator (PLR), the method further comprising:

shorting an output pin of the pBSR with an output pin of the PLR to initiate the switching cycle.

18. The method of claim 13 , wherein the first regulator comprises a negative boost switching regulator (nBSR) and the second regulator comprises a negative switching regulator (NSR), the method further comprising:

shorting an output pin of the nBSR with an output pin of the NSR to initiate the switching cycle.

19. The method of claim 13 , wherein at least one of:

initiating the switching cycle comprises coupling an output of the first regulator on the first voltage rail to an output of the second regulator on the second voltage rail;

each of the first regulator and the second regulator is one of a positive switching regulator (PSR), a positive boost switching regulator (pBSR), a negative boost switching regulator (nBSR), and a positive linear regulator (PLR); and

determining the minimum switching frequency is based at least in part on determining one or more higher order resonances of a rotational vibrational (RV) sensor of the data storage device.

20. One or more processing devices, comprising:

means for determining a minimum switching frequency; and

means for identifying, based at least in part on the determined minimum switching frequency, a start time of a switching cycle for a first regulator of a data storage device, wherein the first regulator is associated with a first voltage rail; and

means for coupling the first regulator to a second regulator of the data storage device to initiate the switching cycle at or near the start time, wherein the second regulator is associated with a second voltage rail, and wherein at least one of a switching frequency of the second regulator is greater than a switching frequency of the first regulator and the first voltage rail is associated with a higher voltage than the second voltage rail.

Assignments (3)
PATENT COLLATERAL AGREEMENT- A&R Recorded Nov 21, 2023
From: WESTERN DIGITAL TECHNOLOGIES, INC.
To: JPMORGAN CHASE BANK, N.A.
Reel/Frame 065656/0649 →
PATENT COLLATERAL AGREEMENT - DDTL Recorded Nov 21, 2023
From: WESTERN DIGITAL TECHNOLOGIES, INC.
To: JPMORGAN CHASE BANK, N.A.
Reel/Frame 065657/0158 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Sep 21, 2023
From: JOHNSON, BRIAN; DUPLER, NATHANIEL; MAYO, RYAN
To: WESTERN DIGITAL TECHNOLOGIES, INC.
Reel/Frame 064984/0151 →