IP Library Granted Patent US 12,117,647
Granted Patent B2
US 12,117,647 · App. 17/798,821 · Granted Oct 15, 2024

Waveguide platform

Inventors: Adam Scofield (Los Angeles, CA); Guomin Yu (Glendora, CA); Aaron John Zilkie (Pasadena, CA)
Assignee: Rockley Photonics Limited
G02B6/1228G02B6/12002G02B6/131G02B6/136G02B2006/12061G02B2006/12195
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Quick Facts
Patent No.
US 12,117,647
App. No.
17/798,821
Filed
Aug 10, 2022
Granted
Oct 15, 2024
Kind
B2
Art Unit
2874
USPC
385/14
Abstract

A waveguide platform and method of fabricating a waveguide platform on a silicon wafer; the method comprising: providing a wafer having a layer of crystalline silicon; lithographically defining a first region of the top layer; electrochemically etching the waveguide platform to create porous silicon at the lithographically defined first region; epitaxially growing crystalline silicon on top of the porous silicon to create a first upper crystalline layer with a first buried porous silicon region underneath; wherein the first buried porous silicon region defines a taper between a first waveguide region of crystalline silicon having a first depth and a second waveguide region of crystalline silicon having a second depth which is smaller than the first depth.

Claims (32)

1. A method of fabricating a waveguide platform on a silicon wafer; the method comprising:

providing a wafer having a layer of crystalline silicon;

lithographically defining a first region of a top layer of the wafer;

electrochemically etching the waveguide platform to create porous silicon at the lithographically defined first region; and

epitaxially growing crystalline silicon on top of the porous silicon to create a first upper crystalline layer with a first buried porous silicon region underneath,

wherein the first buried porous silicon region defines a taper between a first waveguide region of crystalline silicon having a first depth and a second waveguide region of crystalline silicon having a second depth which is smaller than the first depth.

2. The method of claim 1 , wherein the first waveguide region comprises a 3 μm waveguide platform.

3. The method of claim 1 , wherein the second waveguide region comprises a sub-micron waveguide platform.

4. The method of claim 1 , wherein the step of lithographically defining the first region comprises patterning a photoresist which acts as a mask during exposure of the waveguide platform to an electrochemical etch.

5. The method of claim 1 , wherein, when viewed along a direction which is perpendicular to the plane of the silicon wafer, the taper has a chevron shape.

6. The method of claim 1 , further comprising the additional steps of:

lithographically defining an additional region within the first upper crystalline layer;

electrochemically etching the waveguide platform to create porous silicon at the lithographically defined additional region; and

epitaxially growing crystalline silicon on top of the porous silicon to create a second upper crystalline layer with a second buried porous silicon region underneath,

wherein the second buried porous silicon region defines an additional taper between the second waveguide region of crystalline silicon having a second depth and a third waveguide region of crystalline silicon having a third depth which is smaller than the second depth.

7. The method of claim 6 , wherein the second waveguide region forms an intermediate taper.

8. The method of claim 7 wherein, when viewed along a direction which is perpendicular to the plane of the silicon wafer, the intermediate taper has a chevron shape.

9. The method of claim 6 , wherein the third waveguide region comprises a sub-micron waveguide platform.

10. The method of claim 6 wherein the second buried porous silicon region lies on top of the first buried porous silicon region.

11. The method of claim 10 , wherein the second buried porous silicon region lies directly on top of the first buried porous silicon region in that the lower surface of the second buried porous silicon region is entirely contiguous with at least a portion of the upper surface of the first buried porous silicon region.

12. The method of claim 10 wherein the second buried porous silicon region is separated from the first buried porous silicon region by a layer of crystalline silicon which lies between the lower surface of the second buried porous silicon region and at least a portion of the upper surface of the first buried porous silicon region.

13. A tapered waveguide platform on a silicon wafer; the tapered waveguide platform comprising:

a first waveguide region of crystalline silicon having a first depth;

a second waveguide region of crystalline silicon having a second depth which is smaller than the first depth; and

a taper formed from crystalline silicon, the taper located in-between the first waveguide region and the second waveguide region and the shape of the taper being entirely defined by a buried layer of porous silicon within the crystalline silicon which forms both the first waveguide region and the second waveguide region.

14. The tapered waveguide platform of claim 13 , wherein the first waveguide region comprises a 3 μm waveguide platform.

15. The tapered waveguide platform of claim 13 , wherein the second waveguide region comprises a sub-micron waveguide platform.

16. The tapered waveguide platform of claim 13 , wherein, when viewed along a direction which is perpendicular to the plane of the silicon wafer, the taper has a chevron shape.

17. The tapered waveguide platform of claim 13 , further comprising:

a second buried porous silicon region which defines an additional taper located between the second waveguide region of crystalline silicon having a second depth and a third waveguide region of crystalline silicon having a third depth which is smaller than the second depth.

18. The tapered waveguide platform of claim 17 , wherein, when viewed along a direction which is perpendicular to the plane of the silicon wafer, the additional taper has a chevron shape.

19. The tapered waveguide platform of claim 17 , wherein the third waveguide region comprises a sub-micron waveguide platform.

Assignments (5)
RELEASE OF PATENT SECURITY INTEREST - SUPER SENIOR INDENTURE - REEL/FRAME 061768/0082 Recorded Mar 19, 2023
From: WILMINGTON SAVINGS FUND SOCIETY, FSB, AS COLLATERAL AGENT
To: ROCKLEY PHOTONICS LIMITED
Reel/Frame 063264/0416 →
RELEASE OF SECURITY INTEREST - REEL/FRAME 061604/0025 Recorded Mar 19, 2023
From: WILMINGTON SAVINGS FUND SOCIETY, FSB, AS COLLATERAL AGENT
To: ROCKLEY PHOTONICS LIMITED
Reel/Frame 063287/0812 →
SECURITY INTEREST Recorded Mar 19, 2023
From: ROCKLEY PHOTONICS LIMITED
To: WILMINGTON SAVINGS FUND SOCIETY, FSB, AS COLLATERAL AGENT
Reel/Frame 063287/0879 →
SECURITY INTEREST - SUPER SENIOR INDENTURE Recorded Oct 25, 2022
From: ROCKLEY PHOTONICS LIMITED
To: WILMINGTON SAVINGS FUND SOCIETY, FSB, AS COLLATERAL AGENT
Reel/Frame 061768/0082 →
SECURITY INTEREST Recorded Oct 4, 2022
From: ROCKLEY PHOTONICS LIMITED
To: WILMINGTON SAVINGS FUND SOCIETY, FSB, AS COLLATERAL AGENT
Reel/Frame 061604/0025 →