IP Library Granted Patent US 39,010
Granted Patent E1
US 39,010 · App. 10/171,181 · Granted Mar 14, 2006

Lightweight acoustical system

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Quick Facts
Patent No.
US 39,010
App. No.
10/171,181
Granted
Mar 14, 2006
Kind
E1
Abstract

An improved acoustical system for inhibiting noise in a motor vehicle. The system comprises an impermeable layer and an underlayment adjacent to the impermeable layer. The underlayment includes a first fibrous layer and a second fibrous layer. The underlayment has an airflow resistance between about 2000 and about 5000 mks Rayls.

Claims (53)

1. An acoustical system comprising:

a water-impermeable layer;

an underlayment adjacent to the impermeable layer, the underlayment including a first fibrous layer and a second fibrous layer, the first fibrous layer having a density less than a density of the second fibrous layer;

the underlayment having a specific airflow resistance between about 2000 and about 5000 mks Rayls; and

a semi-permeable layer disposed between the first and second fibrous layers.

2. The acoustical system of claim 1 wherein the semi-permeable layer comprises a film.

3. The acoustical system of claim 1 wherein the first fibrous layer has a surface density between about 500 grams per square meter and about 1400 grams per square meter.

4. The acoustical system of claim 1 wherein the second fibrous layer has a surface density between about 500 grams per square meter and about 1400 grams per square meter.

5. The acoustical system of claim 1 wherein the second fibrous layer is adjacent to the impermeable layer.

6. The acoustical system of claim 1 wherein the second fibrous layer is a composite.

7. The acoustical system of claim 1 wherein the underlayment is situated between the impermeable layer and a noise source.

8. The acoustical system of claim 1 further comprising a decorative layer situated adjacent to the impermeable layer.

9. A carpet with noise-inhibiting characteristics for use in a motor vehicle, the carpet comprising:

a water-impermeable layer; and

an underlayment adjacent to the impermeable layer, the underlayment including a first fibrous layer and a second fibrous layer, the first fibrous layer having a density less than a density of the second fibrous layer;

the underlayment having a specific airflow resistance between about 2000 and about 5000 mks Rayls;

wherein the first and second fibrous layers have a surface density between about 500 grams per square meter and about 1400 grams per square meter.

10. The carpet of claim 9 further comprising a semi-permeable layer disposed between the first and second fibrous layers.

11. The carpet of claim 10 wherein the semi-permeable layer comprises a film.

12. The carpet of claim 9 wherein the second fibrous layer is adjacent to the impermeable layer.

13. The carpet of claim 9 wherein the second fibrous layer is a composite.

14. The carpet of claim 9 wherein the underlayment is situated between the impermeable layer and a noise source.

15. The carpet of claim 9 wherein the first layer is situated between the second layer and a noise source.

16. A system for inhibiting noise in a motor vehicle, the system comprising:

an impermeable layer; and

an underlayment adjacent to the impermeable layer, the underlayment including a first fibrous layer, a second fibrous layer, and a semi-permeable layer, the first layer having a surface density between about 500 grams per square meter and about 1400 grains grams per square meter, and the second layer having a surface density between about 500 grams per square meter and about 1400 grams per square meter;

the underlayment having a specific airflow resistance between about 2000 and about 5000 mks Rayls.

17. An acoustical system comprising:

a water - impermeable layer;

an underlayment adjacent to the impermeable layer, the underlayment including a first layer and a second layer, the first layer having a density less than a density of the second layer, and a semi - permeable layer disposed between the first and second layers; and

the underlayment having a specific airflow resistance between about 2000 and about 5000 mks Rayls.

18. The acoustical system of claim 17 wherein the semi- permeable layer comprises a film.

19. The acoustical system of claim 17 wherein the first layer has a surface density between about 500 grams per square meter and about 1400 grams per square meter.

20. The acoustical system of claim 17 wherein the second layer has a surface density between about 500 grams per square meter and about 1400 grams per square meter.

21. The acoustical system of claim 17 wherein the second layer is adjacent to the impermeable layer.

22. The acoustical system of claim 17 wherein the second layer is a composite.

23. The acoustical system of claim 17 wherein the underlayment is situated between the impermeable layer and a noise source.

24. The acoustical system of claim 17 further comprising a decorative layer situated adjacent to the impermeable layer.

25. A carpet with noise- inhibiting characteristics for use in a motor vehicle, the carpet comprising:

a water - impermeable layer; and

an underlayment adjacent to the impermeable layer, the underlayment including a first layer and a second layer, the first layer having a density less than a density of the second layer;

the underlayment having a specific air flow resistance between about 2000 and 5000 mks Rayls;

wherein the first and second layers have a surface density between about 500 grams per square meter and about 1400 grams per square meter.

26. The carpet of claim 25 further comprising a semi- permeable layer disposed between the first and second layers.

27. The carpet of claim 26 wherein the semi- permeable layer comprises a film.

28. The carpet of claim 25 wherein the second layer is adjacent to the impermeable layer.

29. The carpet of claim 25 wherein the second layer is a composite.

30. The carpet of claim 25 wherein the underlayment is situated between the impermeable layer and a noise source.

31. The carpet of claim 25 wherein the first layer is situated between the second layer and a noise source.

32. A system for inhibiting noise in a motor vehicle, the system comprising:

an impermeable layer; and

an underlayment adjacent to the impermeable layer, the underlayment including a first layer, a second layer, and a semi - permeable layer, the first layer having a surface density between about 500 grams per square meter and about 1400 grams per square meter, and the second layer having a surface density between about 500 grams per square meter and about 1400 grams per square meter;

the underlayment having a specific airflow resistance between about 2000 and about 5000 mks Rayls.

Assignments (8)
RELEASE OF SECURITY INTEREST Recorded Feb 5, 2016
From: JPMORGAN CHASE BANK, N.A., AS AGENT
To: LEAR CORPORATION
Reel/Frame 037731/0918 →
RELEASE OF SECURITY INTEREST Recorded Oct 5, 2015
From: THE BANK OF NEW YORK MELLON
To: INTERNATIONAL AUTOMOTIVE COMPONENTS GROUP NORTH AMERICA, INC.
Reel/Frame 036777/0821 →
RELEASE OF SECURITY INTEREST Recorded Oct 5, 2015
From: GENERAL ELECTRIC CAPITAL CORPORATION, AS COLLATERAL AGENT
To: INTERNATIONAL AUTOMOTIVE COMPONENTS GROUP NORTH AMERICA, INC.
Reel/Frame 036777/0904 →
RELEASE OF SECURITY INTEREST Recorded Apr 21, 2014
From: JPMORGAN CHASE BANK, N.A.
To: LEAR CORPORATION
Reel/Frame 032722/0553 →
SECURITY AGREEMENT Recorded Jun 7, 2011
From: INTERNATIONAL AUTOMOTIVE COMPONENTS GROUP NORTH AMERICA, INC., A DELAWARE CORPORATION
To: THE BANK OF NEW YORK MELLON, AS COLLATERAL AGENT
Reel/Frame 026404/0069 →
SECURITY AGREEMENT Recorded Dec 10, 2010
From: INTERNATIONAL AUTOMOTIVE COMPONENTS GROUP NORTH AMERICA, INC.
To: GENERAL ELECTRIC CAPITAL CORPORATION, AS AGENT
Reel/Frame 025882/0019 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Apr 27, 2007
From: LEAR CORPORATION
To: INTERNATIONAL AUTOMOTIVE COMPONENTS GROUP NORTH AMERICA, INC.
Reel/Frame 019215/0727 →
SECURITY AGREEMENT Recorded Jun 23, 2006
From: LEAR CORPORATION
To: JPMORGAN CHASE BANK, N.A., AS GENERAL ADMINISTRATIVE AGENT
Reel/Frame 017858/0719 →