IP Library Granted Patent US 7,347,969
Granted Patent B2
US 7,347,969 · App. 10/526,295 · Granted Mar 25, 2008

Iron-based sintered compact and method for production thereof

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Quick Facts
Patent No.
US 7,347,969
App. No.
10/526,295
Granted
Mar 25, 2008
Kind
B2
Abstract

Provided is an iron-based sintered body with a rustproof function comprising a layer containing 0.01 to 5 at % of indium on the surface of the iron-based sintered body, or an iron-based sintered body with a rustproof function containing 0.01 to 5 at % of indium throughout the sintered body, and the iron-based sintered body having iron as its principal component is manufactured by performing sintering in a gas atmosphere containing indium vapor or indium. Thereby obtained is an iron-based sintered body, as well as the manufacturing method thereof, capable of easily improving the rustproof effect without having to hardly change the conventional process.

Claims (8)

1. A manufacturing method of an iron-based sintered body having iron as its principal component, characterized in that sintering is performed in a gas atmosphere containing indium vapor or indium, and during said sintering, the iron-based sintered body is provided with a rustproof outer surface containing 0.01 to 5at % of indium.

2. A method according to claim 1 , wherein said sintering is performed in a furnace under a hydrogen gas atmosphere.

3. A method according to claim 2 , wherein the furnace is a batch type atmospheric furnace and said sintering is performed to the iron-based body at a sintering temperature of 1150° C. for 60 minutes.

4. A method according to claim 2 , wherein, during said sintering, indium vapor is introduced into the furnace.

5. A method according to claim 2 , wherein, during said sintering, a compound that contains indium and that decomposes with the heat of sintering is introduced into the furnace.

6. A method according to claim 5 , wherein the compound is indium suboxide (In 2 O).

7. A manufacturing method of an iron-based sintered body having iron as its principal component, characterized in that sintering is performed in a gas atmosphere containing indium vapor or indium, and further comprising the steps of mixing graphite powder with iron powder to form a powder mixture consisting essentially of iron and graphite and molding the mixture into said iron-based body, and then thereafter, performing said sintering step to said iron-based body.

8. A manufacturing method of an iron-based sintered body having iron as its principal component, characterized in that sintering is performed in a gas atmosphere containing indium vapor or indium, and further comprising the steps of mixing graphite powder with iron powder and a metallic soap to form a powder mixture consisting essentially of iron, graphite and metallic soap, and molding the mixture into said iron-based body, and then thereafter, performing said sintering step to said iron-based body.

Assignments (4)
CHANGE OF ADDRESS Recorded Feb 7, 2017
From: JX NIPPON MINING & METALS CORPORATION
To: JX NIPPON MINING & METALS CORPORATION
Reel/Frame 041649/0733 →
CHANGE OF NAME/MERGER Recorded Jun 9, 2011
From: NIPPON MINING & METALS CO., LTD.
To: JX NIPPON MINING & METALS CORPORATION
Reel/Frame 026417/0023 →
CHANGE OF NAME Recorded Nov 28, 2006
From: NIKKO MATERIALS CO., LTD.
To: NIPPON MINING & METALS CO., LTD.
Reel/Frame 018557/0853 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Sep 6, 2005
From: YAHAGI, MASATAKA; IMORI, TORU; NAKAMURA, ATSUSHI
To: NIKKO MATERIALS CO., LTD.
Reel/Frame 016730/0350 →