IP Library Granted Patent US 6,964,911
Granted Patent B2
US 6,964,911 · App. 10/668,714 · Granted Nov 15, 2005

Method for forming a semiconductor device having isolation regions

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Quick Facts
Patent No.
US 6,964,911
App. No.
10/668,714
Granted
Nov 15, 2005
Kind
B2
Abstract

A method for forming a semiconductor device having isolation structures decreases leakage current. A channel isolation structure decreases leakage current through a channel structure. In addition, current electrode dielectric insulation structures are formed under current electrode regions to prevent leakage between the current electrodes.

Claims (56)

1. A method of fabricating an isolated transistor comprising:

providing a semiconductor substrate having a device structure thereon, the device structure comprising a channel structure and a control electrode structure overlying the channel structure, the channel structure being suspended over the semiconductor substrate and underlying the control electrode structure;

depositing a channel isolation layer between the channel structure and the semiconductor substrate;

forming a current electrode dielectric isolation structure laterally disposed to the channel structure; and

depositing a current electrode structure over the current electrode dielectric isolation structure.

2. The method of claim 1 wherein the providing the semiconductor substrate and device structure comprises:

providing the semiconductor substrate;

forming a first layer of a first composition;

forming a second layer of a second composition over the first layer, the second layer for providing the channel structure;

forming a dielectric layer over the second layer; and

forming at least a portion of the control electrode structure over the dielectric layer.

3. The method of claim 2 wherein the providing the semiconductor substrate and device structure further comprises:

etching the dielectric layer and the first and second layers over a plurality of current electrode regions disposed laterally from the control electrode structure; and

etching the first layer to substantially remove the first layer from under the second layer to provide a void underlying a channel region of the device structure.

4. The method of claim 2 wherein:

forming the first layer of the first composition comprises forming silicon germanium;

forming the second layer of the second composition comprises forming silicon; and

forming the dielectric layer comprises forming silicon dioxide.

5. The method of claim 1 wherein the depositing the channel isolation layer comprises using at least one technique from the group consisting of chemical vapor deposition and plasma vapor deposition.

6. The method of claim 1 wherein the channel isolation layer comprises three sublayers, and the depositing the channel isolation layer comprises:

forming a first dielectric layer substantially around the device structure, and a second dielectric layer over the semiconductor substrate and under the channel structure, the first and second dielectric layers having a first etch characteristic; and

forming a third dielectric layer substantially around the first dielectric layer and over the second dielectric layer under the channel structure, the third dielectric layer having a second etch characteristic.

7. The method of claim 6 further comprising: removing at least a portion of the third dielectric layer to expose a top surface of the semiconductor substrate.

8. The method of claim 7 wherein the removing comprises anisotropically etching the third dielectric layer to selectively and substantially remove the third dielectric layer from over the device structure.

9. The method of claim 7 further comprising: forming a recess in the semiconductor substrate.

10. The method of claim 6 wherein:

forming the first and second dielectric layers comprises forming an oxide; and

forming the third dielectric layer comprise forming a nitride.

11. The method of claim 1 wherein the forming the current electrode dielectric isolation structure comprises:

subjecting the semiconductor substrate to an oxygen containing environment; and

oxidizing a top surface of the semiconductor substrate at least at the current electrode structure to grow an oxide isolation structure over the semiconductor substrate, the current electrode dielectric isolation structure comprising the oxide isolation structure.

12. The method of claim 11 wherein the semiconductor substrate is subjected to the oxygen containing environment through at least a portion of a dielectric layer disposed over the semiconductor substrate.

13. The method of claim 1 wherein the current electrode dielectric isolation structure is formed within the semiconductor substrate.

14. The method of claim 1 wherein the depositing current electrode structures over the current electrode structures comprises growing the current electrode structures using selective epitaxy.

15. A method of fabricating a semiconductor device, the method comprising:

forming a first dielectric isolation structure within a semiconductor substrate;

forming a second dielectric isolation structure within the semiconductor substrate;

forming a third dielectric isolation structure abutting the first and second dielectric isolation structures and between the semiconductor substrate and a crystalline structure suspended over the semiconductor substrate by a supporting structure coupled to the semiconductor substrate;

depositing a first current electrode structure over the first dielectric isolation structure; and

depositing a second current electrode structure over the second dielectric isolation structure.

16. The method of claim 15 wherein: forming the first semiconductor process and forming the second dielectric isolation structure are performed simultaneously.

17. The method of claim 15 wherein the forming the third dielectric isolation structure is performed at a different time than the forming the first dielectric isolation structure and the forming the second dielectric isolation structure.

18. The method of claim 15 wherein the forming the first dielectric isolation structure and forming the second dielectric isolation structure are performed at substantially the same time.

19. The method of claim 18 wherein the depositing the first current electrode structure and depositing the second current electrode structure are performed at substantially the same time.

20. The method of claim 15 wherein the depositing the first current electrode structure and depositing the second current electrode structure are performed at substantially the same time.

21. A method of fabricating an isolated transistor comprising:

providing a substrate;

forming a channel isolation structure underlying a channel structure;

forming a current electrode isolation structure in the substrate at each one of first and second current electrode regions disposed laterally to the channel structure, the channel isolation structure and the current electrode isolation structures being formed to adjoin; and

epitaxially growing from the channel structure a current electrode over each of the current electrode isolation structures.

22. The method of claim 21 wherein the forming the current electrode isolation structures comprises oxidizing at least a portion of the substrate.

23. The method of claim 21 wherein the channel isolation structure comprises a plurality of dielectric layers, the forming the channel isolation structure comprising:

forming a first dielectric layer under the channel structure;

forming a second dielectric layer on the semiconductor substrate; and

forming a third dielectric layer between the first and second dielectric layers.

24. The method of claim 23 wherein the forming the first dielectric layer and forming the second dielectric layer on the substrate are performed at substantially the same time.

Assignments (19)
CORRECTIVE ASSIGNMENT TO CORRECT THE REMOVE APPLICATION 11759915 AND REPLACE IT WITH APPLICATION 11759935 PREVIOUSLY RECORDED ON REEL 040925 FRAME 0001. ASSIGNOR(S) HEREBY CONFIRMS THE RELEASE OF SECURITY INTEREST. Recorded Feb 17, 2020
From: MORGAN STANLEY SENIOR FUNDING, INC.
To: NXP, B.V. F/K/A FREESCALE SEMICONDUCTOR, INC.
Reel/Frame 052917/0001 →
CORRECTIVE ASSIGNMENT TO CORRECT THE REMOVE APPLICATION 11759915 AND REPLACE IT WITH APPLICATION 11759935 PREVIOUSLY RECORDED ON REEL 040928 FRAME 0001. ASSIGNOR(S) HEREBY CONFIRMS THE RELEASE OF SECURITY INTEREST. Recorded Jan 17, 2020
From: MORGAN STANLEY SENIOR FUNDING, INC.
To: NXP B.V.
Reel/Frame 052915/0001 →
CORRECTIVE ASSIGNMENT TO CORRECT THE REMOVE APPLICATION 11759915 AND REPLACE IT WITH APPLICATION 11759935 PREVIOUSLY RECORDED ON REEL 037486 FRAME 0517. ASSIGNOR(S) HEREBY CONFIRMS THE ASSIGNMENT AND ASSUMPTION OF SECURITY INTEREST IN PATENTS. Recorded Dec 10, 2019
From: CITIBANK, N.A.
To: MORGAN STANLEY SENIOR FUNDING, INC.
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CORRECTIVE ASSIGNMENT TO CORRECT THE TO CORRECT THE APPLICATION NO. FROM 13,883,290 TO 13,833,290 PREVIOUSLY RECORDED ON REEL 041703 FRAME 0536. ASSIGNOR(S) HEREBY CONFIRMS THE THE ASSIGNMENT AND ASSUMPTION OF SECURITY INTEREST IN PATENTS.. Recorded Feb 20, 2019
From: MORGAN STANLEY SENIOR FUNDING, INC.
To: SHENZHEN XINGUODU TECHNOLOGY CO., LTD.
Reel/Frame 048734/0001 →
CORRECTIVE ASSIGNMENT TO CORRECT THE REMOVE PATENTS 8108266 AND 8062324 AND REPLACE THEM WITH 6108266 AND 8060324 PREVIOUSLY RECORDED ON REEL 037518 FRAME 0292. ASSIGNOR(S) HEREBY CONFIRMS THE ASSIGNMENT AND ASSUMPTION OF SECURITY INTEREST IN PATENTS. Recorded Feb 1, 2017
From: CITIBANK, N.A.
To: MORGAN STANLEY SENIOR FUNDING, INC.
Reel/Frame 041703/0536 →
RELEASE OF SECURITY INTEREST Recorded Nov 7, 2016
From: MORGAN STANLEY SENIOR FUNDING, INC.
To: NXP B.V.
Reel/Frame 040928/0001 →
RELEASE OF SECURITY INTEREST Recorded Sep 21, 2016
From: MORGAN STANLEY SENIOR FUNDING, INC.
To: NXP, B.V., F/K/A FREESCALE SEMICONDUCTOR, INC.
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ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Feb 4, 2016
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To: NORTH STAR INNOVATIONS INC.
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ASSIGNMENT AND ASSUMPTION OF SECURITY INTEREST IN PATENTS Recorded Jan 13, 2016
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ASSIGNMENT AND ASSUMPTION OF SECURITY INTEREST IN PATENTS Recorded Jan 12, 2016
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PATENT RELEASE Recorded Dec 21, 2015
From: CITIBANK, N.A., AS COLLATERAL AGENT
To: FREESCALE SEMICONDUCTOR, INC.
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PATENT RELEASE Recorded Dec 21, 2015
From: CITIBANK, N.A., AS COLLATERAL AGENT
To: FREESCALE SEMICONDUCTOR, INC.
Reel/Frame 037356/0143 →
PATENT RELEASE Recorded Dec 21, 2015
From: CITIBANK, N.A., AS COLLATERAL AGENT
To: FREESCALE SEMICONDUCTOR, INC.
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SECURITY AGREEMENT Recorded Nov 6, 2013
From: FREESCALE SEMICONDUCTOR, INC.
To: CITIBANK, N.A., AS NOTES COLLATERAL AGENT
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SECURITY AGREEMENT Recorded Jun 18, 2013
From: FREESCALE SEMICONDUCTOR, INC.
To: CITIBANK, N.A., AS NOTES COLLATERAL AGENT
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SECURITY AGREEMENT Recorded May 13, 2010
From: FREESCALE SEMICONDUCTOR, INC.
To: CITIBANK, N.A., AS COLLATERAL AGENT
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SECURITY AGREEMENT Recorded Feb 2, 2007
From: FREESCALE SEMICONDUCTOR, INC.; FREESCALE ACQUISITION CORPORATION; FREESCALE ACQUISITION HOLDINGS CORP.; FREESCALE HOLDINGS (BERMUDA) III, LTD.
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From: ORLOWSKI, MARIUS K.; BARR, ALEXANDER L.
To: MOTOROLA, INC.
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