Method of building a defect database
View Patent ↗First, a wafer with a plurality of defects generated in a first semiconductor process is provided. A defect inspection is performed to detect the defects on the wafer. Then, an automatic defect classification is performed according to a predetermined defect database having a defect classification recipe generated from a second semiconductor process. After that, a verifying process is further performed by comparing the result of the automatic defect classification with that of a manual defect classification to verify the accuracy of the automatic defect classification.
1. A method of building a wafer defect database, the wafer defect database comprising a defect classification recipe which is used for a defect classification machine to perform an automatic defect classification, the method of building the defect database comprising following steps:
(a) providing a first wafer with a plurality of defects thereon that were generated during a first semiconductor process;
(b) performing a defect inspection to the first wafer to detect the defects;
(c) providing a predetermined defect database which comprises a defect classification recipe corresponding to a second semiconductor process;
(d) utilizing the defect classification machine to perform an automatic defect classification according to the predetermined defect database to separate the defects into a plurality of defect types;
(e) performing a manual defect classification to verify the accuracy of the automatic defect classification to each defect type;
(f) assigning the predetermined defect database as the wafer defect database when the accuracy of the automatic defect classification is qualified and setting up the predetermined database for online usage;
(g) performing an updating step to correct the predetermined defect database when the accuracy of a specific defect type of the automatic defect classification is not qualified, wherein the updating step comprises:
providing a second wafer with a plurality of defects, wherein the second wafer was generated from the first semiconductor process;
performing a defect inspection to the second wafer; and
collecting defect classification recipe of the specific defect type to correct the defect classification recipe within the predetermined defect database; and
(h) repeating steps (d), (e), (f), and (g) to complete the wafer defect database.
2. The method of claim 1 wherein the second semiconductor process is a previous generation process compared to the first semiconductor process with the same design rule.
3. The method of claim 1 wherein the first semiconductor process and the second semiconductor process have similar patterns or defect types.
4. A method of an automatic wafer defect classification comprising:
providing a wafer with a plurality of defects thereon that were generated during a first semiconductor process;
performing a defect inspection to detect the defects;
providing a defect database which comprises a defect classification recipe corresponding to a second semiconductor process; and
performing an automatic defect classification according to the defect recipe to separate the defects into a plurality of defect types.
5. The method of claim 4 further comprising a verifying step to verify accuracy of the automatic defect classification for each defect type, the verifying step comprising:
performing a manual defect classification to the defect; and
utilizing the result from the manual defect classification to verify the accuracy of the automatic defect classification.
6. The method of claim 5 further comprising a step of updating the defect database if the accuracy of the automatic defect classification is not qualified, the step comprising:
collecting defect information from another wafer respective to the classification type with unqualified accuracy according to the result of the manual defect classification;
correcting the defect database according to the defect information; and
repeating the verifying step.
7. The method of claim 4 wherein the second semiconductor process is a previous generation process compared to the first semiconductor process with the some design rule.
8. The method of claim 4 wherein the first semiconductor process and the second semiconductor process have similar patterns or defect types.