IP Library Granted Patent US 6,933,219
Granted Patent B1
US 6,933,219 · App. 10/716,209 · Granted Aug 23, 2005

Tightly spaced gate formation through damascene process

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Quick Facts
Patent No.
US 6,933,219
App. No.
10/716,209
Granted
Aug 23, 2005
Kind
B1
Abstract

The invention includes an apparatus and a method of manufacturing such apparatus using a damascene process. The method includes the step of patterning a layer disposed over a substrate to include a line and space pattern. The line and space pattern in the layer includes at least one space comprising a width dimension of a feature to be formed. The feature may be, e.g., a wordline(s)/gate electrode(s). Additionally, the sidewalls of the feature, e.g., the wordline(s)/gate electrode(s) include relatively smooth surfaces.

Claims (34)

1. A method of forming a semiconductor device, the method comprising the steps of:

forming a charge-trapping dielectric layer over a substrate, the charge-trapping dielectric layer including a tunnelling layer, a charge-trapping layer, and an insulating layer, wherein the tunnelling layer is disposed over the substrate, the charge-trapping layer is disposed over the tunnelling layer and the insulating layer is disposed over the charge-trapping layer;

forming a mask layer over the dielectric layer;

forming a photosensitive layer over the mask layer;

using the photosensitive layer to pattern only the mask layer to form a mask including a mask line and space pattern, the mask line and space pattern including at least one mask space; and

forming a conductive layer over the patterned mask layer and filling the at least one mask space, the conductive layer including a width dimension about equal to the width dimension of the least one mask space; and

planarizing the conductive layer down to horizontal surfaces of the mask.

2. The method according to claim 1 , further comprising the steps of:

removing the mask to expose sidewalls of the conductive layer, wherein the sidewalls include relatively smooth surfaces.

3. The method according to claim 2 , wherein the step of forming the conductive layer comprises the steps of:

forming a conformal layer of a conductive material over the mask and exposed surface of the dielectric layer; and

anisotropically etching to remove a portion of the conductive material from horizontal surfaces of the mask.

4. The method according to claim 1 , wherein the mask layer comprises at least one of photoresist; silicon oxide (Si x O y ), silicon-dioxide (SiO 2 ), aluminum oxide (Al 2 O 3 ), hafnium oxide (HfO), zirconium oxide (ZrO), titanium oxide (TiO), yttrium oxide (YO), lanthanum oxide (La 2 O 3 ), cerium oxide (CeO 2 ), bismuth silicon oxide (Bi 4 Si 2 O 12 ), tantalum oxide (Ta Z O 5 ), tungsten oxide (WO 3 ), LaAIO 3 , BST (Ba 1-x Sr x TiO 3 ), PbTiO 3 , BaTiO 3 , SiTiO 3 , PbZrO 3 , PST (PbSc x Ta 1-x O 3 ), PZN (PbZn x Nb 1-x O 3 ), PZT (PbZr x Ti 1-x O 3 ), PMN (PbMg x Nb 1-x O 3 ), binary and tertiary metal oxides, other metal oxides; silicon nitride (Si x N y ), silicon oxynitride (SiO x N y ), other nitrides; zirconium silicate, hafnium silicate, other silicates; ferro electric material; the aforementioned materials implanted with any element; the aforementioned materials in layered or graded composition combinations; the aforementioned materials in porous, amorphous, single crystal, polycrystalline, or nanocrystalline form; and mixtures thereof.

5. The method according to claim 1 , further comprising the step of:

forming and patterning an anti-reflective coating (ARC) over the mask layer.

6. The method according to claim 5 , wherein the mask comprises the patterned ARC and the patterned mask layer.

7. The method according to claim 1 , wherein the germanium (Ge) comprises crystalline germanium.

8. The method according to claim 1 , wherein the dielectric layer comprises at least one of silicon oxide (Si x O y ), silicon-dioxide (SiO 2 ), aluminum oxide (Al 2 O 3 ), hafnium oxide (HfO), zirconium oxide (ZrO), titanium oxide (TiO), yttrium oxide (YO), lanthanum oxide (La 2 O 3 ), cerium oxide (CeO 2 ), bismuth silicon oxide (Bi 4 Si 2 O 12 ), tantalum oxide (Ta 2 O 5 ), tungsten oxide (WO 3 ), LaAIO 3 , BST (Ba 1-x Sr x TiO 3 ), PbTiO 3 , BaTiO 3 , SiTiO 3 , PbZrO 3 , PST (PbSc x Ta 1-x O 3 ), PZN (PbZn x Nb 1-x O 3 ), PZT (PbZr x Ti 1-x O 3 ), PMN (PbMg x Nb 1-x O 3 ), binary and tertiary metal oxides, other metal oxides; silicon nitride (Si x N y ), silicon oxynitride (SiO x N y ), other nitrides; zirconium silicate, hafnium silicate, other silicates; ferro electric material; the aforementioned materials implanted with any element; the aforementioned materials in layered or graded composition combinations; the aforementioned materials in porous, amorphous, single crystal, polycrystalline, or nanocrystalline form; and mixtures thereof.

9. The method according to claim 1 , wherein the mask defines a pitch of the mask line and space pattern.

10. The method according to claim 1 , wherein the substrate comprises:

a germanium-on-insulator (GOI) structure including:

a semiconductor substrate;

an insulating layer disposed over the semiconductor substrate; and

a semiconductive layer comprising germanium (Ge) disposed over the insulating layer.

11. A method of forming a semiconductor device, the method comprising the steps of:

forming a charge-trapping dielectric layer over a substrate, the charge-trapping dielectric layer including a tunnelling layer, a charge-trapping layer, and an insulating layer, wherein the tunnelling layer is disposed over the substrate, the charge-trapping layer is disposed over the tunnelling layer and the insulating layer is disposed over the charge-trapping layer;

forming a mask over the charge-trapping dielectric layer to include a line and space pattern, the line and space pattern having at least one space including a width dimension; and

forming a conductive layer over the mask layer and filling the at least one space of the mask, the conductive layer including a width dimension about equal to the width dimension of the at least one space of the mask; and

planarizing the conductive layer down to horizontal surfaces of the mask.

12. The method according to claim 11 , wherein the substrate comprises:

a germanium-on-insulator (GOI) structure including:

a semiconductor substrate;

an insulating layer disposed over the semiconductor substrate; and

a semiconductive layer comprising germanium (Ge) disposed over the insulating layer.

Assignments (10)
CORRECTIVE ASSIGNMENT TO CORRECT THE 8647899 PREVIOUSLY RECORDED ON REEL 035240 FRAME 0429. ASSIGNOR(S) HEREBY CONFIRMS THE SECURITY INTERST. Recorded Nov 3, 2020
From: CYPRESS SEMICONDUCTOR CORPORATION; SPANSION LLC
To: MORGAN STANLEY SENIOR FUNDING, INC.
Reel/Frame 058002/0470 →
RELEASE OF SECURITY INTEREST Recorded May 7, 2019
From: MORGAN STANLEY SENIOR FUNDING, INC.
To: CYPRESS SEMICONDUCTOR CORPORATION; SPANSION LLC
Reel/Frame 049109/0573 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded May 4, 2019
From: CYPRESS SEMICONDUCTOR CORPORATION
To: LONGITUDE FLASH MEMORY SOLUTIONS LTD.
Reel/Frame 049086/0803 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jun 30, 2015
From: SPANSION, LLC
To: CYPRESS SEMICONDUCTOR CORPORATION
Reel/Frame 036037/0495 →
SECURITY INTEREST Recorded Mar 21, 2015
From: CYPRESS SEMICONDUCTOR CORPORATION; SPANSION LLC
To: MORGAN STANLEY SENIOR FUNDING, INC.
Reel/Frame 035240/0429 →
RELEASE OF SECURITY INTEREST Recorded Mar 13, 2015
From: BARCLAYS BANK PLC
To: SPANSION LLC; SPANSION INC.; SPANSION TECHNOLOGY LLC
Reel/Frame 035201/0159 →
SECURITY AGREEMENT Recorded Jun 4, 2010
From: SPANSION LLC; SPANSION INC.; SPANSION TECHNOLOGY INC.; SPANSION TECHNOLOGY LLC
To: BARCLAYS BANK PLC
Reel/Frame 024522/0338 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Mar 27, 2007
From: SPANSION INC.
To: SPANSION LLC
Reel/Frame 019069/0360 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Mar 22, 2007
From: ADVANCED MICRO DEVICES, INC.
To: SPANSION INC.
Reel/Frame 019047/0705 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Dec 8, 2003
From: LINGUNIS, EMMANUIL H.; ACHUTHAN, KRISHNASHREE; YANG, JEAN Y.; VAN NGO, MINH; TABERY, CYRUS
To: ADVANCED MICRO DEVICES, INC.
Reel/Frame 014180/0628 →