IP Library Granted Patent US 7,601,451
Granted Patent B2
US 7,601,451 · App. 10/842,789 · Granted Oct 13, 2009

Variable active area for fuel cell

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Quick Facts
Patent No.
US 7,601,451
App. No.
10/842,789
Granted
Oct 13, 2009
Kind
B2
Abstract

An electrochemical fuel cell stack assembly having a variable active area. The fuel cell stack uses a blocking member to selectively block the flow of reactants through channels of the flow fields of the anode and/or cathode flow paths. Blocking portions of the flow paths allows the fuel cell stack to maintain reactant flow velocities in a desired predetermined range. This enables the control and variation of the active area of the fuel cell, enhancing water management of the fuel cell stack.

Claims (51)

1. A fuel cell assembly comprising:

a plurality of fuel cells arranged in a stacked configuration;

an anode reactant flow path including a plurality of anode reactant flow fields through which an anode reactant flows;

a cathode reactant flow path including a plurality of cathode reactant flow fields through which a cathode reactant flows; and

at least one blocking device including at least one blocking member that communicates with and is operable to selectively block flow through a portion of at least one of said flow fields in said anode reactant flow path, said cathode reactant flow path, or both,

wherein blocking of said flow is operable to vary an active area of at least one of said fuel cells, said blocking member rotates to selectively block flow, and the rotating blocking member directly engages with at least one of a flow channel of a flow field and an edge of a fuel cell plate.

2. The fuel cell assembly of claim 1 , wherein:

each of said anode reactant flow fields has a plurality of flow channels;

each of said cathode reactant flow fields has a plurality of flow channels; and

said blocking member is operable to selectively block flow through a portion of said flow channels in at least one of said flow fields in at least one of said anode and cathode flow paths.

3. The fuel cell assembly of claim 2 , wherein said blocking member is operable to selectively block flow through a portion of said flow channels in each of said flow fields in at least one of said anode and cathode flow paths.

4. The fuel cell assembly of claim 2 , wherein said blocking member is operable to selectively block adjacent flow channels in at least one of said flow fields in at least one of said anode and cathode flow paths.

5. The fuel cell assembly of claim 2 , wherein said blocking member is operable to selectively block nonadjacent flow channels in at least one of said flow fields in at least one of said anode and cathode flow paths while one or more flow channels are unblocked between said blocked flow channels.

6. A fuel cell assembly comprising:

a plurality of fuel cells arranged in a stacked configuration;

an anode reactant flow path including a plurality of anode reactant flow fields through which an anode reactant flows;

a cathode reactant flow path including a plurality of cathode reactant flow fields through which a cathode reactant flows; and

at least one blocking member operable to selectively block flow through a portion of at least one of said flow fields in said anode reactant flow path, said cathode reactant flow path, or both,

wherein blocking of said flow is operable to vary an active area of at least one of said fuel cells,

wherein at least one flow field in at least one of said anode and cathode flow paths has a plurality of discrete sections each having a plurality of flow channels, said blocking member is operable to selectively block at least one of said sections of flow channels, and said blocking member is operable to selectively block nonadjacent sections of flow channels while one or more sections of flow channels remain unblocked between said blocked sections.

7. The fuel cell assembly of claim 6 , wherein said blocking member is operable to selectively block adjacent sections of flow channels.

8. The fuel cell assembly of claim 6 , wherein said blocking member is one of a plurality of adjacent blocking members each independently moveable relative to one another and each operable to selectively block different sections of flow channels independent of a position of other blocking members.

9. The fuel cell assembly of claim 1 , wherein said blocking member is operable to selectively block varying portions of at least one of said flow fields in at least one of said anode and cathode flow paths.

10. The fuel cell assembly of claim 1 , wherein said blocking member is operable to selectively block a reactant flow from entering said portion of at least one of said flow fields in at least one of said anode and cathode flow paths.

11. The fuel cell assembly of claim 1 , wherein said blocking member is operable to selectively block a reactant flow from exiting said portion of at least one of said flow fields in at least one of said anode and cathode flow paths.

12. The fuel cell assembly of claim 1 , wherein said blocking member is substantially positioned in a header portion of at least one of said anode and cathode flow paths.

13. The fuel cell assembly of claim 1 , wherein said blocking member is operable to selectively block flow through a portion of at least one of said flow fields in said cathode flow path.

14. The fuel cell assembly of claim 6 , wherein said blocking member moves linearly to selectively block flow.

15. A fuel cell assembly comprising:

a plurality of fuel cells arranged in a stacked configuration;

an anode reactant flow path including a plurality of anode reactant flow fields through which an anode reactant flows;

a cathode reactant flow path including a plurality of cathode reactant flow fields through which a cathode reactant flows; and

at least one moveable blocking member operable to move back and forth between at least two positions to selectively block flow through a portion of at least one of said flow fields in said anode reactant flow path, said cathode reactant flow path, or both,

wherein blocking of said flow is operable to vary an active area of at least one of said fuel cells, said blocking member has a tapered engaging face operable to deform and selectively block flow, and said tapered engaging face faces said flow field.

16. A fuel cell assembly comprising:

a plurality of fuel cells arranged in a stacked configuration;

an anode reactant flow path including a plurality of anode reactant flow fields through which an anode reactant flows;

a cathode reactant flow path including a plurality of cathode reactant flow fields through which a cathode reactant flows;

at least one blocking member operable to selectively block flow through a portion of at least one of said flow fields in said anode reactant flow path, said cathode reactant flow path, or both; and

a biasing member that biases said blocking member to a non-blocking position and said biasing member continues to bias said blocking member to said non-blocking position while said blocking member is in a blocking position,

wherein blocking of said flow is operable to vary an active area of at least one of said fuel cells.

17. The fuel cell assembly of claim 1 , wherein said blocking member is non-conductive.

18. The fuel cell assembly of claim 1 , wherein said blocking member is non-metallic.

19. The fuel cell assembly of claim 1 , wherein said blocking member has a non-conductive coating.

20. The fuel cell assembly of claim 15 , wherein the tapering engaging face tapers away from said flow field such that as said blocking member is moved toward said flow field increasing contact of said tapering engaging face occurs along with increased blocking.

21. The fuel cell assembly of claim 16 , wherein said biasing member is a spring.

22. The fuel cell assembly of claim 16 , wherein said biasing member constantly biases said blocking member toward said non-blocking position.

23. The fuel cell assembly of claim 1 , wherein the blocking member is disposed in a manifold.

24. The fuel cell assembly of claim 1 , wherein the blocking member directly engages with the flow channel.

25. The fuel cell assembly of claim 1 , wherein the blocking member directly engages with the edge of a plate.

26. The fuel cell assembly of claim 8 , wherein the independent operation of the blocking members allows for different sections of flow channels to be selectively blocked in differing sequences.

Assignments (13)
RELEASE OF SECURITY INTEREST Recorded Nov 7, 2014
From: WILMINGTON TRUST COMPANY
To: GM GLOBAL TECHNOLOGY OPERATIONS LLC
Reel/Frame 034371/0676 →
CHANGE OF NAME Recorded Feb 10, 2011
From: GM GLOBAL TECHNOLOGY OPERATIONS, INC.
To: GM GLOBAL TECHNOLOGY OPERATIONS LLC
Reel/Frame 025780/0902 →
SECURITY AGREEMENT Recorded Nov 8, 2010
From: GM GLOBAL TECHNOLOGY OPERATIONS, INC.
To: WILMINGTON TRUST COMPANY
Reel/Frame 025327/0001 →
RELEASE OF SECURITY INTEREST Recorded Nov 4, 2010
From: UNITED STATES DEPARTMENT OF THE TREASURY
To: GM GLOBAL TECHNOLOGY OPERATIONS, INC.
Reel/Frame 025245/0442 →
RELEASE OF SECURITY INTEREST Recorded Nov 4, 2010
From: UAW RETIREE MEDICAL BENEFITS TRUST
To: GM GLOBAL TECHNOLOGY OPERATIONS, INC.
Reel/Frame 025311/0770 →
SECURITY AGREEMENT Recorded Aug 28, 2009
From: GM GLOBAL TECHNOLOGY OPERATIONS, INC.
To: UAW RETIREE MEDICAL BENEFITS TRUST
Reel/Frame 023162/0001 →
SECURITY AGREEMENT Recorded Aug 27, 2009
From: GM GLOBAL TECHNOLOGY OPERATIONS, INC.
To: UNITED STATES DEPARTMENT OF THE TREASURY
Reel/Frame 023156/0052 →
RELEASE OF SECURITY INTEREST Recorded Aug 21, 2009
From: CITICORP USA, INC. AS AGENT FOR BANK PRIORITY SECURED PARTIES; CITICORP USA, INC. AS AGENT FOR HEDGE PRIORITY SECURED PARTIES
To: GM GLOBAL TECHNOLOGY OPERATIONS, INC.
Reel/Frame 023127/0468 →
RELEASE OF SECURITY INTEREST Recorded Aug 20, 2009
From: UNITED STATES DEPARTMENT OF THE TREASURY
To: GM GLOBAL TECHNOLOGY OPERATIONS, INC.
Reel/Frame 023124/0429 →
SECURITY AGREEMENT Recorded Apr 16, 2009
From: GM GLOBAL TECHNOLOGY OPERATIONS, INC.
To: CITICORP USA, INC. AS AGENT FOR BANK PRIORITY SECURED PARTIES; CITICORP USA, INC. AS AGENT FOR HEDGE PRIORITY SECURED PARTIES
Reel/Frame 022553/0446 →
SECURITY AGREEMENT Recorded Feb 4, 2009
From: GM GLOBAL TECHNOLOGY OPERATIONS, INC.
To: UNITED STATES DEPARTMENT OF THE TREASURY
Reel/Frame 022201/0610 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jan 13, 2009
From: GENERAL MOTORS CORPORATION
To: GM GLOBAL TECHNOLOGY OPERATIONS, INC.
Reel/Frame 022092/0737 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded May 11, 2004
From: TIGHE, THOMAS W.
To: GENERAL MOTORS CORPORATION
Reel/Frame 015321/0501 →