IP Library Granted Patent US 7,235,029
Granted Patent B2
US 7,235,029 · App. 10/851,351 · Granted Jun 26, 2007

Integrated motor clutch for electrically variable transmissions

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Quick Facts
Patent No.
US 7,235,029
App. No.
10/851,351
Granted
Jun 26, 2007
Kind
B2
Abstract

A two-mode, compound-split, electro-mechanical transmission utilizes an input member for receiving power from an engine, and an output member for delivering power from the transmission. First and second motor/generators are operatively connected to an energy storage device through a control for interchanging electrical power among the storage device, the first motor/generator and the second motor/generator. The transmission employs three planetary gear sets. Each planetary gear arrangement utilizes first, second and third gear members. The transmission also employs five torque-transmitting mechanisms. One of the five torque-transmitting mechanisms is contained within each of the first and second motor/generators.

Claims (53)

1. A two-mode compound split hybrid electro-mechanical transmission, comprising:

first and second motor/generators;

three planetary gear arrangements, each planetary gear arrangement utilizing first, second and third gear members;

said first and second motor/generators being coaxially aligned with each other and with said three planetary gear arrangements;

at least one of said gear members in said first or second planetary gear arrangement connected to said first motor/generator;

at least one of said gear members in said third planetary gear arrangement being connected to said second motor/generator;

a first torque-transmitting mechanism selectively connecting one of said gear members associated with each of said first, second and third planetary gear arrangements to each other and to an output member;

a second torque-transmitting mechanism selectively connecting one of said gear members of said third planetary gear set with ground;

a third torque-transmitting mechanism selectively connecting one of said gear members of said second planetary gear set with ground;

a fourth torque-transmitting mechanism selectively connecting said first motor generator with one of said gear members, said fourth torque-transmitting mechanism being positioned radially inside said first motor/generator;

a fifth torque-transmitting mechanism selectively connecting said second motor generator with one of said gear members, said fifth torque-transmitting mechanism being positioned radially inside said second motor/generator;

a first interconnecting member continuously connecting one of said members of said first planetary gear set with one of said members of said second planetary gear set; and

a second interconnecting member continuously connecting another one of said members of said first planetary gear set with another one of said members of said second planetary gear set.

2. An electro-mechanical transmission, as set forth in claim 1 , wherein said fourth and fifth torque-transmitting mechanisms each includes a piston, a return spring, a balance dam chamber, and a clutch pack, all positioned inside the respective motor/generator.

3. An electro-mechanical transmission, as set forth in claim 1 , wherein said first and second motor/generators each include a rotor hub with internal contours, and each respective torque-transmitting mechanism includes reaction plates formed to engage said internal contours to prevent rotation of said reaction plates.

4. An electro-mechanical transmission, as set forth in claim 3 , further comprising an output hub positioned radially inside each respective rotor hub, and friction plates connected to each respective output hub and interposed between said respective reaction plates.

5. An electro-mechanical transmission, as set forth in claim 1 , wherein said first, second and third gear members of each planetary gear set comprise a ring gear, carrier and sun gear, respectively, and said first interconnecting member continuously interconnects said carrier of said first planetary gear set with said carrier of said second planetary gear set.

6. An electro-mechanical transmission, as set forth in claim 5 , wherein said second interconnecting member continuously interconnects said sun gear of said first planetary gear set with said ring gear of said second planetary gear set.

7. An electro-mechanical transmission, as set forth in claim 5 , wherein said first torque-transmitting mechanism selectively connects said carriers of said first and second planetary gear set with said carrier of said third planetary gear set and said output member.

8. An electro-mechanical transmission, as set forth in claim 5 , wherein said second torque-transmitting mechanism selectively connects said ring gear of said third torque-transmitting mechanism with ground.

9. An electro-mechanical transmission, as set forth in claim 5 , wherein said third torque-transmitting mechanism selectively connects said sun gear of said second planetary gear set with ground.

10. An electro-mechanical transmission, as set forth in claim 5 , wherein said fourth torque-transmitting mechanism selectively connects said first motor/generator with said sun gear of said second planetary gear set.

11. An electro-mechanical transmission, as set forth in claim 5 , wherein said fifth torque-transmitting mechanism selectively connects said second motor/generator with said sun gear of said second planetary gear set.

12. An electro-mechanical transmission, as set forth in claim 5 , wherein said sun gear of said first planetary gear set is connected with said first motor/generator, and said sun gear of said third planetary gear set is connected with said second motor/generator.

13. An electro-mechanical transmission, as set forth in claim 5 , wherein said ring gear of said first planetary gear set is connected with an input member.

14. An eleotro-mechanical transmission, as set forth in claim 5 , wherein said carrier of said third planetary gear set is continuously connected with said output member.

15. A two-mode compound split hybrid electro-mechanical transmission, comprising:

an input member for receiving power from a prime mover power source;

an output member for delivering power from the transmission;

first and second motor/generators;

an energy storage device for interchanging electrical power with said first and second motor/generators;

a control unit for regulating the electrical power interchange between said energy storage device and said first and second motor/generators and also for regulating electrical power interchange between said first and second motor/generators;

three planetary gear arrangements, each planetary gear arrangement utilizing first, second and third gear members;

said first and second motor/generators being coaxially aligned with each other and with said three planetary gear arrangements;

at least one of said gear members in said first or second planetary gear arrangement being connected to said first motor/generator;

at least one of said gear members in said third planetary gear arrangement being connected to said second motor/generator;

a first torque-transmitting mechanism selectively connecting one of said gear members associated with each of said first, second and third planetary gear arrangements to each other and to said output member;

a second torque-transmitting mechanism selectively connecting one of said gear members of said third planetary gear set with ground;

a third torque-transmitting mechanism selectively connecting one of said gear members of said second planetary gear set with ground;

a fourth torque-transmitting mechanism selectively connecting said first motor/generator with one of said members of said second planetary gear set, said fourth torque-transmitting mechanism being positioned radially inside said first motor/generator;

a fifth torque-transmitting mechanism selectively connecting said second motor/generator with said one of said members of said second planetary gear set connected by said fourth torque-transmitting mechanism, said fifth torque-transmitting mechanism being positioned radially inside said second motor/generator;

a first interconnecting member continuously connecting one of said members of said first planetary gear set with one of said members of said second planetary gear set; and

a second interconnecting member continuously connecting another one of said members of said first planetary gear set with another one of said members of said second planetary gear set.

16. A two-mode compound split hybrid electro-mechanical transmission, comprising:

an input member for receiving power from a prime mover power source;

an output member for deliveling power from the transmission;

first and second motor/generators;

three planetary gear arrangements, each planetary gear arrangement utilizing first, second and third gear members;

at least one of said gear members in said first or second planetary gear arrangement connected to said first motor/generator;

at least one of said gear members in said third planetary gear arrangement being connected to said second motor/generator;

a first interconnecting member continuously connecting one of said members of said first planetary gear set with one of said members of said second planetary gear set;

a second interconnecting member continuously connecting another one of said members of said first planetary gear set with another one of said members of said second planetary gear set; and

five torque-transmitting mechanisms for selectively interconnecting said members of said planetary gear sets with a stationary member or with other members of said planetary gear sets, wherein one of said five torque-transmitting mechanisms is positioned radially inside said first motor/generator, and another one of said five torque-transmitting mechanisms is positioned radially inside said second motor/generator.

Assignments (12)
CHANGE OF NAME Recorded Feb 10, 2011
From: GM GLOBAL TECHNOLOGY OPERATIONS, INC.
To: GM GLOBAL TECHNOLOGY OPERATIONS LLC
Reel/Frame 025780/0902 →
SECURITY AGREEMENT Recorded Nov 8, 2010
From: GM GLOBAL TECHNOLOGY OPERATIONS, INC.
To: WILMINGTON TRUST COMPANY
Reel/Frame 025327/0001 →
RELEASE OF SECURITY INTEREST Recorded Nov 4, 2010
From: UNITED STATES DEPARTMENT OF THE TREASURY
To: GM GLOBAL TECHNOLOGY OPERATIONS, INC.
Reel/Frame 025245/0442 →
RELEASE OF SECURITY INTEREST Recorded Nov 4, 2010
From: UAW RETIREE MEDICAL BENEFITS TRUST
To: GM GLOBAL TECHNOLOGY OPERATIONS, INC.
Reel/Frame 025311/0770 →
SECURITY AGREEMENT Recorded Aug 28, 2009
From: GM GLOBAL TECHNOLOGY OPERATIONS, INC.
To: UAW RETIREE MEDICAL BENEFITS TRUST
Reel/Frame 023162/0001 →
SECURITY AGREEMENT Recorded Aug 27, 2009
From: GM GLOBAL TECHNOLOGY OPERATIONS, INC.
To: UNITED STATES DEPARTMENT OF THE TREASURY
Reel/Frame 023156/0052 →
RELEASE OF SECURITY INTEREST Recorded Aug 21, 2009
From: CITICORP USA, INC. AS AGENT FOR BANK PRIORITY SECURED PARTIES; CITICORP USA, INC. AS AGENT FOR HEDGE PRIORITY SECURED PARTIES
To: GM GLOBAL TECHNOLOGY OPERATIONS, INC.
Reel/Frame 023127/0468 →
RELEASE OF SECURITY INTEREST Recorded Aug 20, 2009
From: UNITED STATES DEPARTMENT OF THE TREASURY
To: GM GLOBAL TECHNOLOGY OPERATIONS, INC.
Reel/Frame 023124/0429 →
SECURITY AGREEMENT Recorded Apr 16, 2009
From: GM GLOBAL TECHNOLOGY OPERATIONS, INC.
To: CITICORP USA, INC. AS AGENT FOR BANK PRIORITY SECURED PARTIES; CITICORP USA, INC. AS AGENT FOR HEDGE PRIORITY SECURED PARTIES
Reel/Frame 022553/0446 →
SECURITY AGREEMENT Recorded Feb 4, 2009
From: GM GLOBAL TECHNOLOGY OPERATIONS, INC.
To: UNITED STATES DEPARTMENT OF THE TREASURY
Reel/Frame 022201/0610 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jan 14, 2009
From: GENERAL MOTORS CORPORATION
To: GM GLOBAL TECHNOLOGY OPERATIONS, INC.
Reel/Frame 022117/0001 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Sep 20, 2004
From: KLEMEN, DONALD; SCHMIDT, MICHAEL R.
To: GENERAL MOTORS CORPORATION
Reel/Frame 015148/0780 →