IP Library Granted Patent US 7,238,432
Granted Patent B2
US 7,238,432 · App. 10/916,044 · Granted Jul 3, 2007

Metal member coated with metal layers

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Quick Facts
Patent No.
US 7,238,432
App. No.
10/916,044
Granted
Jul 3, 2007
Kind
B2
Abstract

There is provided a metal member capable of realizing a corrosion resistance and wear resistance, which are equivalent to or better than those when expensive PdNi is used even if PdNi is not used, and of being produced at relatively low costs. A first layer essentially consisting of nickel and unavoidable impurities is formed on the surface of a base metal member. On the first layer, a second layer essentially consisting of nickel, phosphorus and unavoidable impurities is formed. On the second layer, a third layer essentially consisting of a noble metal or an alloy thereof is formed. The second layer contains 10 to 15 wt % of phosphorus. The thickness of the first layer is 3 μm or more, and the thickness of the second layer is 0.1 μm or more.

Claims (13)

1. A metal member comprising:

a base metal member;

a first layer formed on a surface of said base metal member, said first layer essentially consisting of nickel and unavoidable impurities and having a thickness of 3 μm or more;

a second layer formed on said first layer, said second layer essentially consisting of nickel, phosphorus and unavoidable impurities and having a thickness of 0.1 μm or more; and

a third layer formed as an outermost surface layer on said second layer, said third layer essentially consisting of AuCo and having a thickness of 0.05 to 0.2 μm,

wherein said second layer contains 10 wt % or more of phosphorus.

2. A metal member comprising:

a base metal member;

a first layer formed on a surface of said base metal member, said first layer essentially consisting of nickel and unavoidable impurities and having a thickness of 2 μm or more;

a second layer formed on said first layer, said second layer essentially consisting of nickel, phosphorus and unavoidable impurities and having a thickness of 0.3 μm or more; and

a third layer formed as an outermost surface layer on said second layer, said third layer essentially consisting of AuCo and having a thickness of 0.05 to 0.2 μm,

wherein said second layer contains 10 wt % or more of phosphorus.

3. A metal member as set forth in claim 1 or 2 , wherein said second layer contains 10 to 15 wt % of phosphorus.

Assignments (3)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jan 11, 2008
From: DOWA HOLDINGS CO., LTD.
To: DOWA METALTECH CO., LTD.
Reel/Frame 020354/0632 →
CHANGE OF NAME Recorded Nov 5, 2007
From: DOWA MINING CO., LTD.
To: DOWA HOLDINGS CO., LTD.
Reel/Frame 020121/0161 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Aug 10, 2004
From: HAKETA, NAOKI
To: DOWA MINING CO., LTD.
Reel/Frame 015685/0163 →