IP Library Granted Patent US 7,067,868
Granted Patent B2
US 7,067,868 · App. 10/952,676 · Granted Jun 27, 2006

Double gate device having a heterojunction source/drain and strained channel

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Quick Facts
Patent No.
US 7,067,868
App. No.
10/952,676
Granted
Jun 27, 2006
Kind
B2
Abstract

A semiconductor device ( 10 ) is formed by positioning a gate ( 22 ) overlying a semiconductor layer ( 16 ) of preferably silicon. A semiconductor material ( 26 ) of, for example only, SiGe or Ge, is formed adjacent the gate over the semiconductor layer and over source/drain regions. A thermal process diffuses the stressor material into the semiconductor layer. Lateral diffusion occurs to cause the formation of a strained channel ( 17 ) in which a stressor material layer ( 30 ) is immediately adjacent the strained channel. Extension implants create source and drain implants from a first portion of the stressor material layer. A second portion of the stressor material layer remains in the channel between the strained channel and the source and drain implants. A heterojunction is therefore formed in the strained channel. In another form, oxidation of the stressor material occurs rather than extension implants to form the strained channel.

Claims (44)

1. A semiconductor device, comprising:

a semiconductor layer;

a first gate dielectric adjacent a first side of a first portion of the semiconductor layer;

a first gate electrode adjacent the first gate dielectric;

a second gate dielectric adjacent a second side of the first portion of the semiconductor layer;

a second gate electrode adjacent the second gate dielectric;

means for encapsulating at least one of (i) the first gate electrode and the first gate dielectric and (ii) the second gate electrode and the second gate dielectric;

a strained channel region having first and second heterojunctions adjacent opposite ends of the strained channel region and within the first portion of the semiconductor layer; and

a semiconductor material selectively grown overlying a second portion of the semiconductor layer outside the first portion, wherein the semiconductor material comprises a material different from a material of the semiconductor layer, and wherein the semiconductor material is used as a diffusion source by controlling an amount of diffusion of the semiconductor material into the strained channel region of the first and second portions of the semiconductor layer.

2. The semiconductor device of claim 1 , further comprising:

source/drain extension regions within the semiconductor layer;

at least one sidewall spacer adjacent one or mate of the first gate electrode and the second gate electrode, the at least one sidewall spacer further being disposed adjacent the source/drain extension regions; and

source/drain regions adjacent the source/drain extension regions and within the semiconductor layer.

3. The semiconductor device of claim 2 , further comprising:

silicided regions of the source/drain regions and at least one of the first gate electrode and the second gate electrode.

4. The semiconductor device of claim 1 , wherein the semiconductor material includes at least one selected from the group consisting of a source of germanium atoms and carbon doped silicon.

5. The semiconductor device of claim 1 , further comprising:

source/drain extension regions within the semiconductor layer;

sidewall spacers adjacent the first gate electrode, the sidewall spacers adjacent the source/drain extension regions;

source/drain regions adjacent the source/drain extension regions within the semiconductor layer; and

silicided regions of the source/drain regions and the first gate electrode.

6. The semiconductor device of claim 1 , wherein the semiconductor layer includes a semiconductor layer of a semiconductor on insulator substrate.

7. The semiconductor device of claim 6 , wherein the semiconductor on insulator substrate includes a silicon on insulator substrate.

8. The semiconductor device of claim 1 , wherein the means for encapsulating includes an encapsulant for minimizing oxygen diffusion into at least one of (i) the first gate electrode and the first gate dielectric and (ii) the second gate electrode and the second gate dielectric.

9. The semiconductor device of claim 1 , wherein the means for encapsulating includes an encapsulatant selected from the group consisting of nitride, oxide, and a combination of nitride and oxide.

10. The semiconductor device of claim 1 , wherein the semiconductor material includes at least one selected from the group consisting of a source of germanium, carbon doped silicon, boron, phosphorus and arsenic.

11. The semiconductor device of claim 10 , further wherein for a given thickness of the semiconductor material, the desired Ge concentration is inversely proportional to the given thickness, and a function of an oxidation time, in order to preserve a total amount of Ge to be diffused into the first portion and the second portion of the semiconductor layer.

12. The semiconductor device of claim 10 , further wherein the desired Ge concentration is greater than 15%.

13. The semiconductor device of claim 1 , wherein the semiconductor material is diffused vertically into the second portion of the semiconductor layer and further diffused laterally within the first portion of the semiconductor layer to a source/channel interface and a drain/channel interface to form heterojunctions at respective interfaces of the strained channel region.

14. The semiconductor device of claim 1 , wherein the semiconductor device includes one selected from the group consisting of a lateral FET device and a FinFET.

15. A semiconductor device, comprising:

a semiconductor layer;

a first gate dielectric adjacent a first side of a first portion of the semiconductor layer;

a first gate electrode adjacent the first gate dielectric;

a second gate dielectric adjacent a second side of the first portion of the semiconductor layer;

a second gate electrode adjacent the second gate dielectric;

means for encapsulating at least one of (i) the first gate electrode and the first gate dielectric and (ii) the second gate electrode and the second gate dielectric;

a strained channel region having first and second heterojunctions adjacent opposite ends of the strained channel region and within the first portion of the semiconductor layer;

a semiconductor material selectively grown overlying a second portion of the semiconductor layer outside the first portion, wherein the semiconductor material comprises a material different from a material of the semiconductor layer, and wherein the semiconductor material is used as a diffusion source by controlling an amount of diffusion of the semiconductor material into the strained channel region of the first and second portions of the semiconductor layer;

source/drain extension regions within the semiconductor layer;

at least one sidewall spacer adjacent one or more of the first gate electrode and the second gate electrode, the at least one sidewall spacer further being disposed adjacent the source/drain extension regions; and

source/drain regions adjacent the source/drain extension regions and within the second portion of the semiconductor layer.

16. The semiconductor device of claim 15 , wherein the semiconductor material is diffused vertically into the second portion of the semiconductor layer and further diffused laterally within the first portion of the semiconductor layer to a source/channel interface and a drain/channel interface to form heterojunctions at respective interfaces of the strained channel region.

17. The semiconductor device of claim 15 , wherein the semiconductor device includes one selected from the group consisting of a lateral FET device and a FinFET.

Assignments (17)
CORRECTIVE ASSIGNMENT TO CORRECT THE REMOVE APPLICATION 11759915 AND REPLACE IT WITH APPLICATION 11759935 PREVIOUSLY RECORDED ON REEL 040925 FRAME 0001. ASSIGNOR(S) HEREBY CONFIRMS THE RELEASE OF SECURITY INTEREST. Recorded Feb 17, 2020
From: MORGAN STANLEY SENIOR FUNDING, INC.
To: NXP, B.V. F/K/A FREESCALE SEMICONDUCTOR, INC.
Reel/Frame 052917/0001 →
CORRECTIVE ASSIGNMENT TO CORRECT THE REMOVE APPLICATION 11759915 AND REPLACE IT WITH APPLICATION 11759935 PREVIOUSLY RECORDED ON REEL 040928 FRAME 0001. ASSIGNOR(S) HEREBY CONFIRMS THE RELEASE OF SECURITY INTEREST. Recorded Jan 17, 2020
From: MORGAN STANLEY SENIOR FUNDING, INC.
To: NXP B.V.
Reel/Frame 052915/0001 →
CORRECTIVE ASSIGNMENT TO CORRECT THE REMOVE APPLICATION 11759915 AND REPLACE IT WITH APPLICATION 11759935 PREVIOUSLY RECORDED ON REEL 037486 FRAME 0517. ASSIGNOR(S) HEREBY CONFIRMS THE ASSIGNMENT AND ASSUMPTION OF SECURITY INTEREST IN PATENTS. Recorded Dec 10, 2019
From: CITIBANK, N.A.
To: MORGAN STANLEY SENIOR FUNDING, INC.
Reel/Frame 053547/0421 →
RELEASE OF SECURITY INTEREST Recorded Sep 10, 2019
From: MORGAN STANLEY SENIOR FUNDING, INC.
To: NXP B.V.
Reel/Frame 050744/0097 →
CORRECTIVE ASSIGNMENT TO CORRECT THE TO CORRECT THE APPLICATION NO. FROM 13,883,290 TO 13,833,290 PREVIOUSLY RECORDED ON REEL 041703 FRAME 0536. ASSIGNOR(S) HEREBY CONFIRMS THE THE ASSIGNMENT AND ASSUMPTION OF SECURITY INTEREST IN PATENTS.. Recorded Feb 20, 2019
From: MORGAN STANLEY SENIOR FUNDING, INC.
To: SHENZHEN XINGUODU TECHNOLOGY CO., LTD.
Reel/Frame 048734/0001 →
CORRECTIVE ASSIGNMENT TO CORRECT THE REMOVE PATENTS 8108266 AND 8062324 AND REPLACE THEM WITH 6108266 AND 8060324 PREVIOUSLY RECORDED ON REEL 037518 FRAME 0292. ASSIGNOR(S) HEREBY CONFIRMS THE ASSIGNMENT AND ASSUMPTION OF SECURITY INTEREST IN PATENTS. Recorded Feb 1, 2017
From: CITIBANK, N.A.
To: MORGAN STANLEY SENIOR FUNDING, INC.
Reel/Frame 041703/0536 →
CORRECTIVE ASSIGNMENT TO CORRECT THE NATURE OF CONVEYANCE LISTED CHANGE OF NAME SHOULD BE MERGER AND CHANGE PREVIOUSLY RECORDED AT REEL: 040652 FRAME: 0180. ASSIGNOR(S) HEREBY CONFIRMS THE MERGER AND CHANGE OF NAME. Recorded Jan 12, 2017
From: FREESCALE SEMICONDUCTOR INC.
To: NXP USA, INC.
Reel/Frame 041354/0148 →
CHANGE OF NAME Recorded Nov 8, 2016
From: FREESCALE SEMICONDUCTOR INC.
To: NXP USA, INC.
Reel/Frame 040652/0180 →
RELEASE OF SECURITY INTEREST Recorded Nov 7, 2016
From: MORGAN STANLEY SENIOR FUNDING, INC.
To: NXP B.V.
Reel/Frame 040928/0001 →
RELEASE OF SECURITY INTEREST Recorded Sep 21, 2016
From: MORGAN STANLEY SENIOR FUNDING, INC.
To: NXP, B.V., F/K/A FREESCALE SEMICONDUCTOR, INC.
Reel/Frame 040925/0001 →
SUPPLEMENT TO THE SECURITY AGREEMENT Recorded Jun 16, 2016
From: FREESCALE SEMICONDUCTOR, INC.
To: MORGAN STANLEY SENIOR FUNDING, INC.
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ASSIGNMENT AND ASSUMPTION OF SECURITY INTEREST IN PATENTS Recorded Jan 13, 2016
From: CITIBANK, N.A.
To: MORGAN STANLEY SENIOR FUNDING, INC.
Reel/Frame 037518/0292 →
ASSIGNMENT AND ASSUMPTION OF SECURITY INTEREST IN PATENTS Recorded Jan 12, 2016
From: CITIBANK, N.A.
To: MORGAN STANLEY SENIOR FUNDING, INC.
Reel/Frame 037486/0517 →
PATENT RELEASE Recorded Dec 21, 2015
From: CITIBANK, N.A., AS COLLATERAL AGENT
To: FREESCALE SEMICONDUCTOR, INC.
Reel/Frame 037356/0553 →
PATENT RELEASE Recorded Dec 21, 2015
From: CITIBANK, N.A., AS COLLATERAL AGENT
To: FREESCALE SEMICONDUCTOR, INC.
Reel/Frame 037354/0225 →
PATENT RELEASE Recorded Dec 21, 2015
From: CITIBANK, N.A., AS COLLATERAL AGENT
To: FREESCALE SEMICONDUCTOR, INC.
Reel/Frame 037356/0143 →
SECURITY AGREEMENT Recorded Nov 6, 2013
From: FREESCALE SEMICONDUCTOR, INC.
To: CITIBANK, N.A., AS NOTES COLLATERAL AGENT
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