IP Library Granted Patent US 7,145,637
Granted Patent B2
US 7,145,637 · App. 11/155,213 · Granted Dec 5, 2006

Illumination system having a more efficient collector optic

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Quick Facts
Patent No.
US 7,145,637
App. No.
11/155,213
Granted
Dec 5, 2006
Kind
B2
Abstract

An illumination system having a light source is disclosed, the light source having a source size and emitting radiant power in a spatial angle element Ω(α), α indicating the aperture angle, a collector, which collects radiant power from the source up to a first maximum aperture angle α max(1) , a first geometric flux G 1 being defined by the source size Q and the first maximum aperture angle α max(1) , a plane to be illuminated having an area A and a numerical aperture NA to be illuminated, the numerical aperture NA to be illuminated defining a second aperture angle α (2) , and a second geometric flux G 2 being defined by the area A and the second aperture angle α (2) , distinguished in that the collector has a first maximum aperture angle α max(1) , which is selected in such a way that the first geometric flux G 1 is equal to or larger than, particular preferably more than 15% larger than the second geometric flux G 2.

Claims (55)

1. An illumination system comprising:

a light source that emits radiant power in a spatial angle element Ω(α), wherein α indicates an aperture angle, and wherein said light source has a density distribution having a shape;

a collector that collects said radiant power up to a first maximum aperture angle α max(1) , a first geometric flux G 1 being defined by said shape and said first maximum aperture angle α max(1) ;

a plane to be illuminated having an area A and a numerical aperture NA, wherein said numerical aperture NA defines a second aperture angle α (2) ; and

a second geometric flux G 2 being defined by said area A and said second aperture angle α (2) ,

wherein said first geometric flux G 1 is more than 15% greater than said second geometric flux G 2 .

2. The illumination system according to claim 1 ,

wherein said first geometric flux G 1 is less than 300% of said second geometric flux G 2 .

3. The illumination system according to claim 1 ,

wherein said collector comprises a plurality of rotationally-symmetric mirror shells positioned one inside another around a common axis of rotation.

4. The illumination system according to claim 1 ,

wherein said collector has a central shading and a first minimum aperture angle α min(1) assigned thereto.

5. The illumination system of claim 1 ,

wherein said collector is a normal incidence collector.

6. The illumination system of claim 1 ,

wherein said light source is a discharge plasma source.

7. A projection exposure system comprising:

(a) the illumination system of claim 1 , for illuminating a mask positioned in or near said plane; and

(b) a projection objective for imaging said mask on a light-sensitive object.

8. The illumination system of claim 1 , wherein said first geometric flux G 1 is less than 200% of said second geometric flux G 2 .

9. The illumination system of claim 1 , wherein said first geometric flux G 1 is less than 130% of said second geometric flux G 2 .

10. The illumination system according to claim 1 , wherein said shape has a first dimension and a second dimension.

11. The illumination system according to claim 10 ,

wherein said first dimension has a value of 2a,

wherein said second dimension has a value of 2b, and

wherein a and b are half widths of a ellipsoid.

12. An illumination system comprising:

an extended light source that emits radiant power in a spatial angle element Ω(α), wherein a indicates an aperture angle, and wherein said light source has a density distribution having a shape;

a collector that collects said radiant power up to a first maximum aperture angle α max(1) , wherein said collector includes a plurality of rotationally-symmetric mirror shells positioned one inside another around a common axis of rotation;

a plane to be illuminated having an area A and a numerical aperture NA, wherein said numerical aperture NA defines a second aperture angle α (2) ;

a first geometric flux G 1 being defined by said shape and said first maximum aperture angle α max(1) ; and

a second geometric flux G 2 being defined by said area A and said second aperture angle α (2) ,

wherein said first geometric flux G 1 is more than 15% greater than said second geometric flux G 2 , and

wherein said collector has a central shading and a first minimum aperture angle α min(1) assigned thereto.

13. The illumination system of claim 12 , wherein said first geometric flux G 1 is less than 300% of said second geometric flux G 2 .

14. The illumination system of claim 12 , wherein said first geometric flux G 1 is less than 200% of said second geometric flux G 2 .

15. The illumination system of claim 12 , wherein said first geometric flux G 1 is less than 130% of said second geometric flux G 2 .

16. The illumination system of claim 12 , wherein said light source is a discharge plasma source.

17. A method comprising:

(A) illuminating a mask with light from an illumination system that includes:

a light source that emits radiant power in a spatial angle element Ω(α), wherein α indicates an aperture angle, and wherein said light source has a density distribution having a shape;

a collector that collects said radiant power up to a first maximum aperture angle α max(1) , a first geometric flux G 1 being defined by said shape and said first maximum aperture angle α max(1) ;

a plane to be illuminated having an area A and a numerical aperture NA, wherein said numerical aperture NA defines a second aperture angle α (2) ; and

a second geometric flux G 2 being defined by said area A and said second aperture angle α (2) ,

wherein said first geometric flux G 1 is more than 15% greater than said second geometric flux G 2 ; and

(B) imaging said mask onto a light-sensitive object to produce a microelectronic component.

18. A projection exposure system comprising:

(a) an illumination system having:

an extended light source that emits radiant power in a spatial angle element Ω(α), wherein α indicates an aperture angle, and wherein said light source has a density distribution having a shape;

a collector that collects said radiant power up to a first maximum aperture angle α max(1) , wherein said collector includes a plurality of rotationally-symmetric mirror shells positioned one inside another around a common axis of rotation;

a plane to be illuminated having an area A and a numerical aperture NA, wherein said numerical aperture NA defines a second aperture angle α (2) ;

a first geometric flux G 1 being defined by said shape and said first maximum aperture angle α max(1) ; and

a second geometric flux G 2 being defined by said area A and said second aperture angle α (2) ,

wherein said first geometric flux G 1 is more than 15% greater than said second geometric flux G 2 ; and

(b) a projection objective, wherein said illumination system is for illuminating a mask positioned in or near said plane, and wherein said projection objective is for imaging said mask on a light-sensitive object.

Assignments (2)
A MODIFYING CONVERSION Recorded Jan 18, 2011
From: CARL ZEISS SMT AG
To: CARL ZEISS SMT GMBH
Reel/Frame 025763/0367 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Oct 13, 2006
From: SINGER, WOLFGANG
To: CARL ZEISS SMT AG
Reel/Frame 018396/0020 →