IP Library Granted Patent US 7,514,022
Granted Patent B2
US 7,514,022 · App. 11/158,947 · Granted Apr 7, 2009

Composite plated product and method for producing same

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Quick Facts
Patent No.
US 7,514,022
App. No.
11/158,947
Granted
Apr 7, 2009
Kind
B2
Abstract

There is provided a composite plated product which has a large content of carbon and a large quantity of carbon particles on the surface thereof and which has an excellent wear resistance, by sufficiently dispersing carbon particles in a silver plating solution without using any additives such as dispersing agents and without coating the surface of carbon particles. A wet oxidation treatment for carbon particles is carried out by adding an oxidizing agent to water in which the carbon particles are suspended, and the carbon particles treated by the wet oxidation treatment are added to a cyanide containing silver plating solution for electroplating a substrate to form a coating of a composite material, which contains the carbon particles in a silver layer, on the substrate.

Claims (23)

1. A method for producing a composite plated product, the method comprising the steps of:

treating carbon particles by a wet oxidation treatment which adds an oxidizing agent to a suspension which contains the carbon particles suspended in water for removing lipophilic organic substances from the carbon particles;

adding the treated carbon particles to a silver plating solution to disperse and suspend the treated carbon particles therein without using any additives and without coating the surface of said carbon particles to prepare a composite plating solution of silver and the treated carbon particles; and

electroplating a substrate in the composite plating solution containing the treated carbon particles dispersed and suspended therein, to form a coating of a composite material, which contains the treated carbon particles in a silver layer, on the substrate,

wherein said carbon particles are scale-shaped graphite particles having a thickness of 0.1 to 1.0 μm and a mean particle diameter of 1 to 10 μm.

2. A method for producing a composite plated product as set forth in claim 1 , wherein said oxidizing agent is selected from the group consisting of nitric acid, hydrogen peroxide, potassium permanganate, potassium persulfate, sodium persulfate and sodium perchlorate.

3. A method for producing a composite plated product as set forth in claim 1 , wherein said silver plating solution is a cyanide containing silver plating solution.

4. A method for producing a composite plated product as set forth in claim 1 , wherein said carbon particles are scale-shaped graphite particles having a thickness of 0.1 to 0.5 μm and a mean particle diameter of 3 to 8 μm.

5. A method for producing a composite plated product, the method comprising the steps of:

treating carbon particles by a wet oxidation treatment, which is a process for adding potassium persulfate serving as an oxidizing agent to a suspension which contains the carbon particles suspended in water, for removing lipophilic organic substances from the carbon particles;

adding the treated carbon particles to a silver plating solution to disperse and suspend the treated carbon particles therein to prepare a composite plating solution of silver and the treated carbon particles; and

electroplating a substrate in the composite plating solution containing the treated carbon particles dispersed and suspended therein, to form a coating of a composite material, which contains the treated carbon particles in a silver layer, on the substrate.

6. A method for producing a composite plated product as set forth in claim 5 , wherein said silver plating solution is a cyanide containing silver plating solution.

7. A method for producing a composite plated product as set forth in claim 5 , wherein said carbon particles are scale-shaped graphite particles having a thickness of 0.1 to 1.0 μm and a mean particle diameter of 1 to 10 μm.

8. A method for producing a composite plated product as set forth in claim 5 , wherein said carbon particles are scale-shaped graphite particles having a thickness of 0.1 to 0.5 μm and a mean particle diameter of 3 to 8 μm.

9. A method for producing a composite plated product, the method comprising the steps of:

treating scale-shaped graphite particles by a wet oxidation treatment, which is a process for adding an oxidizing agent to a suspension which contains the graphite particles suspended in water, for removing lipophilic organic substances from the graphite particles;

adding the treated graphite particles to a silver plating solution to disperse and suspend the treated graphite particles therein to prepare a composite plating solution of silver and the treated graphite particles; and

electroplating a substrate in the composite plating solution containing the treated graphite particles dispersed and suspended therein, to form a coating of a composite material, which contains the treated graphite particles in a silver layer, on the substrate,

wherein said graphite particles have a thickness of from 0.1 to 1.0 μm and a mean particle diameter of 1 to 10 μm.

10. A method for producing a composite plated product as set forth in claim 9 , wherein said oxidizing agent is selected from the group consisting of nitric acid, hydrogen peroxide, potassium permanganate, potassium persulfate, sodium persulfate and sodium perchlorate.

11. A method for producing a composite plated product as set forth in claim 9 , wherein said silver plating solution is a cyanide containing silver plating solution.

12. A method for producing a composite plated product as set forth in claim 9 , wherein said graphite particles have a thickness of 0.1 to 0.5 μm and a mean particle diameter of 3 to 8 μm.

Assignments (3)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jan 11, 2008
From: DOWA HOLDINGS CO., LTD.
To: DOWA METALTECH CO., LTD.
Reel/Frame 020354/0632 →
CHANGE OF NAME Recorded Nov 5, 2007
From: DOWA MINING CO., LTD.
To: DOWA HOLDINGS CO., LTD.
Reel/Frame 020121/0161 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Sep 1, 2005
From: MIYAZAWA, HIROSHI; INOUE, AKITO
To: DOWA MINING CO., LTD.
Reel/Frame 016938/0885 →