Process for increasing the adhesion of a metal surface to a polymer
A process for increasing the adhesion between a copper or copper alloy surface and a polymeric material is disclosed. The process comprises treating the copper or copper alloy surface with an aqueous solution of cupric ions at a pH from 2.8 to 4.2 to form an oxide conversion coating on the copper or copper alloy surface. The so treated surface can then be bonded to the polymeric material.
1 . A process for increasing the adhesion of a copper or copper alloy surface to a material comprising polymers, said process comprising:
a) contacting the copper or copper alloy surface with a composition comprising:
1. water;
2. a source of cupric ions;
at a pH from 2.8 to 4.2;
such that a conversion coating is formed on the copper or copper alloy surface.
2 . A process according to claim 1 , wherein the composition is substantially free of azole compounds.
3 . A process according to claim 1 wherein the composition also comprises a buffer.
4 . A process according to claim 4 wherein the buffer is selected from the group consisting of potassium or sodium carbonate, sodium citrate and sodium hydrogen phosphate, and potassium hydrogen phthalate and sodium hydroxide.
5 . A process according to claim 1 wherein the source of cupric ions is selected from the group consisting of cupric sulfate, cupric chloride, cupric acetate and mixtures of the foregoing.
6 . A process according to claim 1 wherein the pH is from 3 to 4.
7 . A process according to claim 3 , wherein the composition is substantially free of azole compounds.
8 . A process according to claim 7 wherein the buffer is selected from the group consisting of potassium or sodium carbonate, sodium citrate and sodium hydrogen phosphate, and potassium hydrogen phthalate and sodium hydroxide.
9 . A process according to claim 8 wherein the source of cupric ion source selected from the group consisting of cupric sulfate, cupric chloride, cupric acetate, and mixtures of the foregoing.
10 . A process according to claim 9 wherein the pH is from 3 to 4.