IP Library Granted Patent US 7,759,219
Granted Patent B2
US 7,759,219 · App. 11/524,258 · Granted Jul 20, 2010

Method of manufacturing nitride semiconductor device

Assignee: Sanyo Electric Co., Ltd.
View Patent ↗
Loading inventors, assignments & file history…
Monitor This Case
Get email alerts when status or documents change.
Order Certified Copies
Most orders are placed with the USPTO same day — all within 24 business hours.
Order via The Patent Place →
Pre-filled with this patent's details
Quick Facts
Patent No.
US 7,759,219
App. No.
11/524,258
Granted
Jul 20, 2010
Kind
B2
Abstract

A method of manufacturing a nitride semiconductor device includes the steps of; forming a stripping layer including In on a substrate; forming a nitride semiconductor layer on the stripping layer; causing a decomposition of the stripping layer by increasing a temperature of the stripping layer; irradiating the stripping layer with laser light; and separating the nitride semiconductor layer from the substrate.

Claims (34)

1. A method of manufacturing a nitride semiconductor device, comprising the steps of:

forming a stripping layer on a substrate, wherein the stripping layer comprises InGaN having an In composition ratio equal to or more than 18 mol %;

forming a nitride semiconductor layer on the stripping layer;

decomposing the stripping layer by increasing a temperature of the stripping layer;

irradiating the decomposed stripping layer with laser light; and

separating the nitride semiconductor layer from the substrate wherein, the decomposed stripping layer reduces a band gap-energy of the stripping layer; and,

a photon energy of the laser light is smaller than the band-gap energy of the stripping layer before decomposition and is larger than a band-gap energy of the stripping layer after decomposition.

2. The method of manufacturing the nitride semiconductor device according to claim 1 , wherein a photon energy of the laser light is lower than the band-gap energy of the substrate.

3. The method of manufacturing the nitride semiconductor device according to claim 1 , wherein a photon energy of the laser light is lower than the band-gap energy of respective layers forming the nitride semiconductor layer.

4. The method of manufacturing the nitride semiconductor device according to claim 1 , wherein

the step of forming the nitride semiconductor layer on the stripping layer comprises forming an active layer; and

the step of forming the active layer is performed after decomposing the stripping layer.

5. The method of manufacturing the nitride semiconductor device according to claim 1 , wherein the stripping layer includes InAlN or InGaAlN.

6. The method of manufacturing the nitride semiconductor device according to claim 1 , wherein the stripping layer has an In composition ratio of less than or equal to 30 mol %.

7. The method of manufacturing the nitride semiconductor device according to claim 1 , wherein the stripping layer comprises a superlattice structure formed by superposing a layer in a composition ratio relatively rich in In, and a layer which contains no In, or which is in a composition ratio relatively low in In.

8. The method of manufacturing the nitride semiconductor device according to claim 1 , comprising a step of:

forming a layer having a superlattice structure formed of AlGaN and GaN between the stripping layer and the nitride semiconductor layer.

9. The method of manufacturing the nitride semiconductor device according to claim 1 , wherein the substrate separated from the nitride semiconductor layer is reused as the substrate on which the stripping layer is formed.

10. A method of manufacturing a nitride semiconductor device comprising the steps of:

forming a stripping layer including In on a substrate;

forming a nitride semiconductor layer on the stripping layer, wherein the stripping layer has an In composition ratio of equal to or more than 18 mol %;

decreasing a band-gap of the stripping layer by increasing a temperature of the stripping layer;

irradiating the decreased band-gap stripping layer with laser light;

separating the semiconductor layer from the substrate, wherein a photon energy of the laser light is smaller than the band-gap energy of the stripping layer before decreasing the band-gap, and is larger than the a band-gap energy of the stripping layer after the band-gap energy is decreased.

11. The method of manufacturing the nitride semiconductor device of claim 10 , wherein a photon energy of the laser light is lower than the band-gap energy of the substrate.

12. The method of manufacturing the nitride semiconductor device of claim 10 , wherein a photon energy of the laser light is lower than the band-gap energy of respective layers forming the nitride semiconductor layer.

13. The method of manufacturing the nitride semiconductor device of claim 10 , wherein the step of forming the nitride semiconductor layer on the stripping layer comprises a step of forming an active layer; and

the step of forming the active layer is performed after decreasing the band-gap of the stripping layer.

14. The method of manufacturing the nitride semiconductor device of claim 10 , wherein the stripping layer has an In composition ratio of less than or equal to 30%.

15. The method of manufacturing the nitride semiconductor device according to claim 10 , wherein the stripping layer includes InAlN, or InGaAlN.

16. The method of manufacturing the nitride semiconductor device according to claim 10 , wherein the stripping layer has a superlattice structure formed by superposing a layer in a composition ratio relatively rich in In, and a layer which contains no In, or which is in a composition ratio relatively low in In.

17. The method of manufacturing the nitride layer semiconductor device according to claim 10 , comprising a step of:

forming a layer having a superlattice structure formed of AlGaN and GaN between the stripping layer and the nitride semiconductor layer.

18. The method of manufacturing the nitride semiconductor device according to claim 10 , wherein the substrate separated from the nitride semiconductor layer is reused as the substrate on which the stripping layer is formed.

Assignments (4)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Mar 20, 2017
From: SANYO ELECTRIC CO., LTD.
To: EPISTAR CORPORATION
Reel/Frame 041652/0122 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Nov 1, 2016
From: FUTURE LIGHT LIMITED LIABILITY COMPANY
To: SANYO ELECTRIC CO., LTD.
Reel/Frame 040523/0797 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Mar 30, 2012
From: SANYO ELECTRIC CO., LTD.
To: FUTURE LIGHT, LLC
Reel/Frame 027957/0258 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Sep 21, 2006
From: KUNOH, YASUMITSU; TAKEUCHI, KUNIO
To: SANYO ELECTRIC CO., LTD.
Reel/Frame 018331/0357 →
Priority Claims (2)
JP 2005-276854 · Sep 22, 2005 · national
JP 2006-249883 · Sep 14, 2006 · national
Continuity (1)
Related Publication 20070066037A1 · Mar 22, 2007