IP Library Granted Patent US 7,705,495
Granted Patent B2
US 7,705,495 · App. 11/561,083 · Granted Apr 27, 2010

Cooling system for an electric motor

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Quick Facts
Patent No.
US 7,705,495
App. No.
11/561,083
Granted
Apr 27, 2010
Kind
B2
Abstract

The present invention provides a stator assembly for an electromechanical hybrid transmission. The stator assembly is generally annular and defines a centrally located rotor aperture configured to accommodate a rotor. The stator assembly includes a stator core having a plurality of radially inwardly extending stator teeth, and a stator wire wound around each of the stator teeth to form a plurality of stator coils. Epoxy resin is applied between each pair of adjacent stator teeth. The epoxy resin defines a plurality of stator cooling channels located in close proximity to the stator coils, and a plurality of rotor cooling channels located in close proximity to the rotor aperture. A cooling medium is disposed within the stator cooling channels and the rotor cooling channels such that the stator coils and a later assembled rotor can be cooled.

Claims (21)

1. A generally annular stator assembly defining a centrally located rotor aperture configured to accommodate a rotor, said stator assembly comprising:

a stator core including a plurality of radially inwardly extending stator teeth;

a stator wire wound around each of said plurality of stator teeth to form a plurality of stator coils;

epoxy resin disposed between each pair of adjacent stator teeth, said epoxy resin defining a plurality of stator cooling channels located in close proximity to the stator coils, said epoxy resin further defining a plurality of rotor cooling channels located in close proximity to the rotor aperture; and

a cooling medium disposed within the stator cooling channels and the rotor cooling channels such that the stator coils and a later assembled rotor located in the rotor aperture can be cooled.

2. The stator assembly of claim 1 , wherein said cooling medium is oil.

3. The stator assembly of claim 2 , wherein said epoxy resin further defines a plurality of rotor spray holes in fluid communication with the plurality of rotor cooling channels, said rotor spray holes configured to transfer a predetermined amount of oil from the plurality of rotor cooling channels into the rotor aperture such that the later assembled rotor can be cooled.

4. An electromechanical hybrid transmission comprising:

a rotor;

a generally annular stator assembly generally circumscribing the rotor, said stator assembly including:

a stator core including a plurality of radially inwardly extending stator teeth;

a stator wire wound around each of said plurality of stator teeth to form a plurality of stator coils; and

epoxy resin disposed between each pair of adjacent stator teeth, said epoxy resin defining a plurality of stator cooling channels located in close proximity to the stator coils, said epoxy resin further defining a plurality of rotor cooling channels located in close proximity to the rotor; and

a cooling medium disposed within the stator cooling channels and the rotor cooling channels in order to cool the stator coils and the rotor.

5. The electromechanical hybrid transmission of claim 4 , wherein said epoxy resin further defines a plurality of rotor spray holes in fluid communication with the plurality of rotor cooling channels, said rotor spray holes configured to transfer a predetermined amount of said cooling medium from the plurality of rotor cooling channels onto the rotor such that the rotor is cooled.

6. The electromechanical hybrid transmission of claim 4 , wherein said cooling medium is oil.

7. The electromechanical hybrid transmission of claim 4 , further comprising a coolant reservoir in fluid communication with said plurality of stator cooling channels and said plurality of rotor cooling channels, said coolant reservoir configured to retain said cooling medium.

8. The electromechanical hybrid transmission of claim 7 , further comprising a pump in fluid communication with said coolant reservoir, said pump configured to transfer a selectable amount of the cooling medium through said plurality of stator cooling channels and said plurality of rotor cooling channels.

9. The stator assembly of claim 1 , wherein said epoxy resin is a single layer.

10. The stator assembly of claim 1 , wherein said epoxy resin includes a first layer and a second layer.

11. The electromechanical hybrid transmission of claim 4 , wherein said electromechanical hybrid transmission houses two motor units.

Assignments (12)
RELEASE OF SECURITY INTEREST Recorded Nov 7, 2014
From: WILMINGTON TRUST COMPANY
To: GM GLOBAL TECHNOLOGY OPERATIONS LLC
Reel/Frame 034184/0001 →
CHANGE OF NAME Recorded Feb 10, 2011
From: GM GLOBAL TECHNOLOGY OPERATIONS, INC.
To: GM GLOBAL TECHNOLOGY OPERATIONS LLC
Reel/Frame 025781/0001 →
SECURITY AGREEMENT Recorded Nov 8, 2010
From: GM GLOBAL TECHNOLOGY OPERATIONS, INC.
To: WILMINGTON TRUST COMPANY
Reel/Frame 025327/0041 →
RELEASE OF SECURITY INTEREST Recorded Nov 5, 2010
From: UAW RETIREE MEDICAL BENEFITS TRUST
To: GM GLOBAL TECHNOLOGY OPERATIONS, INC.
Reel/Frame 025314/0946 →
RELEASE OF SECURITY INTEREST Recorded Nov 4, 2010
From: UNITED STATES DEPARTMENT OF THE TREASURY
To: GM GLOBAL TECHNOLOGY OPERATIONS, INC.
Reel/Frame 025245/0656 →
SECURITY AGREEMENT Recorded Aug 28, 2009
From: GM GLOBAL TECHNOLOGY OPERATIONS, INC.
To: UAW RETIREE MEDICAL BENEFITS TRUST
Reel/Frame 023162/0140 →
SECURITY AGREEMENT Recorded Aug 27, 2009
From: GM GLOBAL TECHNOLOGY OPERATIONS, INC.
To: UNITED STATES DEPARTMENT OF THE TREASURY
Reel/Frame 023156/0264 →
RELEASE OF SECURITY INTEREST Recorded Aug 21, 2009
From: CITICORP USA, INC. AS AGENT FOR BANK PRIORITY SECURED PARTIES; CITICORP USA, INC. AS AGENT FOR HEDGE PRIORITY SECURED PARTIES
To: GM GLOBAL TECHNOLOGY OPERATIONS, INC.
Reel/Frame 023155/0663 →
RELEASE OF SECURITY INTEREST Recorded Aug 20, 2009
From: UNITED STATES DEPARTMENT OF THE TREASURY
To: GM GLOBAL TECHNOLOGY OPERATIONS, INC.
Reel/Frame 023124/0563 →
SECURITY AGREEMENT Recorded Apr 16, 2009
From: GM GLOBAL TECHNOLOGY OPERATIONS, INC.
To: CITICORP USA, INC. AS AGENT FOR BANK PRIORITY SECURED PARTIES; CITICORP USA, INC. AS AGENT FOR HEDGE PRIORITY SECURED PARTIES
Reel/Frame 022553/0540 →
SECURITY AGREEMENT Recorded Feb 4, 2009
From: GM GLOBAL TECHNOLOGY OPERATIONS, INC.
To: UNITED STATES DEPARTMENT OF THE TREASURY
Reel/Frame 022201/0405 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jan 3, 2007
From: ALFERMANN, TIMOTHY J.; MC GREW, ARTHUR L., JR.
To: GM GLOBAL TECHNOLOGY OPERATIONS, INC
Reel/Frame 018702/0631 →