IP Library Granted Patent US 8,188,539
Granted Patent B2
US 8,188,539 · App. 12/063,424 · Granted May 29, 2012

Field-effect semiconductor device and method of forming the same

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Quick Facts
Patent No.
US 8,188,539
App. No.
12/063,424
Granted
May 29, 2012
Kind
B2
Abstract

A semiconductor device comprises a semiconductor layer, a body region of a first conductivity type formed in the semiconductor layer and extending from a first surface of the semiconductor layer, a first region of a second conductivity type formed in the body region, and a second region of the first conductivity type formed in the body region. The first region extends from the first surface of the semiconductor layer and provides a current electrode region of the semiconductor device. The second region surrounds the first region. The doping concentration of the first conductivity type in the second region is greater than a doping concentration of the first conductivity type in the body region.

Claims (46)

1. A semiconductor device comprising:

a semiconductor layer;

a body region of a first conductivity type formed in the semiconductor layer and extending from a first surface of the semiconductor layer;

a first region of a second conductivity type formed in the body region, the first region extending from the first surface of the semiconductor layer and providing a current electrode region of the semiconductor device; and

a second region of the first conductivity type formed in the body region;

a protection region of the first conductivity type formed in the body region and surrounding the first region, wherein the second region extends below the protection region, wherein a doping concentration of the first conductivity type in the protection region is greater than a doping concentration of the first conductivity type in the body region, and wherein the doping concentration of the first conductivity type in the protection region is greater than the doping concentration of the first conductivity type in the body region by a factor in the range of 2 to 3.

2. A semiconductor device as claimed in claim 1 , wherein the doping concentration of the protection region is equal to or less than 2e18 cm −3 .

3. A semiconductor device as claimed in claim 2 , wherein the first region, protection region and body region are all self-aligned.

4. A semiconductor device as claimed in claim 1 , wherein the doping concentrations of the first conductivity type in the protection and body regions are selected so as to provide a graded doping profile extending away from the junction with the first region, with the doping concentration of the first conductivity type being greatest at the junction with the first region.

5. A semiconductor device as claimed in claim 4 , wherein the first region, protection region and body region are all self-aligned.

6. A semiconductor device as claimed in claim 1 , wherein the protection region extends from the first surface of the semiconductor layer into the body region around and underneath the first region.

7. A semiconductor device as claimed in claim 1 , wherein the first region, protection region and body region are all self-aligned.

8. A semiconductor device as claimed in claim 1 , wherein the semiconductor device is a MOSFET device and wherein the first region is a source region of the MOSFET device.

9. A method of forming a semiconductor device comprising:

providing a semiconductor layer; forming a body region of a first conductivity type in the semiconductor layer, extending from a first surface of the semiconductor layer;

forming a first region of a second conductivity type in the body region, extending from the first surface of the semiconductor layer, the first region providing a current electrode region of the semiconductor device;

forming a second region of the first conductivity type in the body region; and

forming a protection region of the first conductivity type in the body region extending from the first surface of the semiconductor layer, wherein the protection region surrounds the first region, and the second region extends below the protection region, wherein a doping concentration of the first conductivity type in the protection region is greater than a doping concentration of the first conductivity type in the body region and wherein the doping concentration of the first conductivity type in the protection region is greater than the doping concentration of the first conductivity type in the body region by a factor in the range of 2 to 3.

10. A method as claimed in claim 9 , wherein the doping concentration of the protection region is equal to or less than 2e18 cm −3 .

11. A method as claimed in claim 10 , wherein the forming a protection region step takes place before or after the forming a first region step.

12. A method as claimed in claim 10 , wherein the step of forming the body region comprises providing material of the first conductivity type through a body opening into the semiconductor layer, and wherein the step of forming the protection region comprises providing material of the first conductivity type through the body opening into the body region, such that the body, and protection regions are aligned.

13. A method as claimed in claim 9 , wherein the forming a protection region step takes place before or after the forming a first region step.

14. A method as claimed in claim 13 , wherein the step of forming the body region comprises providing material of the first conductivity type through a body opening into the semiconductor layer, and wherein the step of forming the protection region comprises providing material of the first conductivity type through the body opening into the body region, such that the body, and protection regions are aligned.

15. A method as claimed in claim 9 , wherein the forming a protection region step comprises the step of providing at a low energy in the range of 20-60 keV a material having a doping dose in the range of 1-5e13 cm −2 of the first conductivity type into the body region.

16. A method as claimed in claim 9 , wherein the step of forming the body region comprises providing material of the first conductivity type through a body opening into the semiconductor layer, and wherein the step of forming the protection region comprises providing material of the first conductivity type through the body opening into the body region, such that the body, and protection regions are aligned.

17. A method as claimed in claim 16 , wherein the step of forming the first region comprises masking a portion of the body opening and providing material of the second conductivity type through the unmasked portion of the body opening into the semiconductor layer, such that the body, first and protection regions are aligned.

18. A method as claimed in claim 16 , wherein the step of forming the second region comprises: forming a spacer extending over a portion of the first region from a side of the body opening to form an opening; and providing material of the first conductivity type through the opening into the body region to form the second region, such that the body, first, second and protection regions are aligned.

19. A method of forming a semiconductor device comprising:

providing a semiconductor layer;

forming a body region of a first conductivity type in the semiconductor layer extending from a first surface of the semiconductor layer, wherein forming the body region comprises:

providing material of the first conductivity type into the semiconductor layer; and

subjecting the semiconductor device to a first thermal operation to drive the body region into the semiconductor layer;

forming a first region of a second conductivity type in the body region, extending from the first surface of the semiconductor layer, the first region providing a current electrode region of the semiconductor device;

forming a second region of the first conductivity type in the body region; and

forming a protection region of the first conductivity type in the body region extending from the first surface of the semiconductor layer, wherein the protection region surrounds the first region, wherein the second region extends below the protection region, and wherein a doping concentration of the first conductivity type in the protection region is greater than a doping concentration of the first conductivity type in the body region, wherein the step of forming the protection region comprises:

providing material of the first conductivity type into the body region; and

subjecting the semiconductor device to a second thermal operation to drive the protection region into the body region, wherein a temperature used in the second thermal operation is less than a temperature used in the first thermal operation.

20. A method of forming a semiconductor device comprising:

providing a semiconductor layer; forming a body region of a first conductivity type in the semiconductor layer, extending from a first surface of the semiconductor layer, wherein the step of forming the body region comprises:

providing material of the first conductivity type through a body opening into the semiconductor layer;

forming a first region of a second conductivity type in the body region, extending from the first surface of the semiconductor layer, the first region providing a current electrode region of the semiconductor device;

forming a second region of the first conductivity type in the body region, wherein the step of forming the second region comprises:

forming a spacer extending over a portion of the first region from a side of the body opening to form an opening; and

providing material of the first conductivity type through the opening into the body region to form the second region, such that the body, first, second and protection regions are aligned; and

forming a protection region of the first conductivity type in the body region extending from the first surface of the semiconductor layer, wherein the protection region surrounds the first region, and the second region extends below the protection region, wherein a doping concentration of the first conductivity type in the protection region is greater than a doping concentration of the first conductivity type in the body region, and wherein the step of forming the protection region comprises:

providing material of the first conductivity type through the body opening into the body region, such that the body, and protection regions are aligned.

Assignments (31)
CORRECTIVE ASSIGNMENT TO CORRECT THE REMOVE APPLICATION 11759915 AND REPLACE IT WITH APPLICATION 11759935 PREVIOUSLY RECORDED ON REEL 040925 FRAME 0001. ASSIGNOR(S) HEREBY CONFIRMS THE RELEASE OF SECURITY INTEREST. Recorded Feb 17, 2020
From: MORGAN STANLEY SENIOR FUNDING, INC.
To: NXP, B.V. F/K/A FREESCALE SEMICONDUCTOR, INC.
Reel/Frame 052917/0001 →
CORRECTIVE ASSIGNMENT TO CORRECT THE REMOVE APPLICATION 11759915 AND REPLACE IT WITH APPLICATION 11759935 PREVIOUSLY RECORDED ON REEL 040928 FRAME 0001. ASSIGNOR(S) HEREBY CONFIRMS THE RELEASE OF SECURITY INTEREST. Recorded Jan 17, 2020
From: MORGAN STANLEY SENIOR FUNDING, INC.
To: NXP B.V.
Reel/Frame 052915/0001 →
CORRECTIVE ASSIGNMENT TO CORRECT THE REMOVE APPLICATION 11759915 AND REPLACE IT WITH APPLICATION 11759935 PREVIOUSLY RECORDED ON REEL 037486 FRAME 0517. ASSIGNOR(S) HEREBY CONFIRMS THE ASSIGNMENT AND ASSUMPTION OF SECURITY INTEREST IN PATENTS. Recorded Dec 10, 2019
From: CITIBANK, N.A.
To: MORGAN STANLEY SENIOR FUNDING, INC.
Reel/Frame 053547/0421 →
CORRECTIVE ASSIGNMENT TO CORRECT THE REMOVE APPLICATION 12298143 PREVIOUSLY RECORDED ON REEL 042762 FRAME 0145. ASSIGNOR(S) HEREBY CONFIRMS THE SECURITY AGREEMENT SUPPLEMENT. Recorded Oct 22, 2019
From: NXP B.V.
To: MORGAN STANLEY SENIOR FUNDING, INC.
Reel/Frame 051145/0184 →
CORRECTIVE ASSIGNMENT TO CORRECT THE REMOVE APPLICATION 12298143 PREVIOUSLY RECORDED ON REEL 038017 FRAME 0058. ASSIGNOR(S) HEREBY CONFIRMS THE SECURITY AGREEMENT SUPPLEMENT. Recorded Oct 22, 2019
From: NXP B.V.
To: MORGAN STANLEY SENIOR FUNDING, INC.
Reel/Frame 051030/0001 →
CORRECTIVE ASSIGNMENT TO CORRECT THE REMOVE APPLICATION 12298143 PREVIOUSLY RECORDED ON REEL 042985 FRAME 0001. ASSIGNOR(S) HEREBY CONFIRMS THE SECURITY AGREEMENT SUPPLEMENT. Recorded Oct 22, 2019
From: NXP B.V.
To: MORGAN STANLEY SENIOR FUNDING, INC.
Reel/Frame 051029/0001 →
CORRECTIVE ASSIGNMENT TO CORRECT THE REMOVE APPLICATION 12298143 PREVIOUSLY RECORDED ON REEL 039361 FRAME 0212. ASSIGNOR(S) HEREBY CONFIRMS THE SECURITY AGREEMENT SUPPLEMENT. Recorded Oct 22, 2019
From: NXP B.V.
To: MORGAN STANLEY SENIOR FUNDING, INC.
Reel/Frame 051029/0387 →
RELEASE OF SECURITY INTEREST Recorded Sep 10, 2019
From: MORGAN STANLEY SENIOR FUNDING, INC.
To: NXP B.V.
Reel/Frame 050745/0001 →
RELEASE OF SECURITY INTEREST Recorded Sep 10, 2019
From: MORGAN STANLEY SENIOR FUNDING, INC.
To: NXP B.V.
Reel/Frame 050744/0097 →
CORRECTIVE ASSIGNMENT TO CORRECT THE TO CORRECT THE APPLICATION NO. FROM 13,883,290 TO 13,833,290 PREVIOUSLY RECORDED ON REEL 041703 FRAME 0536. ASSIGNOR(S) HEREBY CONFIRMS THE THE ASSIGNMENT AND ASSUMPTION OF SECURITY INTEREST IN PATENTS.. Recorded Feb 20, 2019
From: MORGAN STANLEY SENIOR FUNDING, INC.
To: SHENZHEN XINGUODU TECHNOLOGY CO., LTD.
Reel/Frame 048734/0001 →
CORRECTIVE ASSIGNMENT TO CORRECT THE REMOVE APPLICATION 12681366 PREVIOUSLY RECORDED ON REEL 038017 FRAME 0058. ASSIGNOR(S) HEREBY CONFIRMS THE SECURITY AGREEMENT SUPPLEMENT. Recorded May 9, 2017
From: NXP B.V.
To: MORGAN STANLEY SENIOR FUNDING, INC.
Reel/Frame 042985/0001 →
CORRECTIVE ASSIGNMENT TO CORRECT THE REMOVE APPLICATION 12681366 PREVIOUSLY RECORDED ON REEL 039361 FRAME 0212. ASSIGNOR(S) HEREBY CONFIRMS THE SECURITY AGREEMENT SUPPLEMENT. Recorded May 9, 2017
From: NXP B.V.
To: MORGAN STANLEY SENIOR FUNDING, INC.
Reel/Frame 042762/0145 →
CORRECTIVE ASSIGNMENT TO CORRECT THE REMOVE PATENTS 8108266 AND 8062324 AND REPLACE THEM WITH 6108266 AND 8060324 PREVIOUSLY RECORDED ON REEL 037518 FRAME 0292. ASSIGNOR(S) HEREBY CONFIRMS THE ASSIGNMENT AND ASSUMPTION OF SECURITY INTEREST IN PATENTS. Recorded Feb 1, 2017
From: CITIBANK, N.A.
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CORRECTIVE ASSIGNMENT TO CORRECT THE NATURE OF CONVEYANCE LISTED CHANGE OF NAME SHOULD BE MERGER AND CHANGE PREVIOUSLY RECORDED AT REEL: 040652 FRAME: 0180. ASSIGNOR(S) HEREBY CONFIRMS THE MERGER AND CHANGE OF NAME. Recorded Jan 12, 2017
From: FREESCALE SEMICONDUCTOR INC.
To: NXP USA, INC.
Reel/Frame 041354/0148 →
CHANGE OF NAME Recorded Nov 8, 2016
From: FREESCALE SEMICONDUCTOR INC.
To: NXP USA, INC.
Reel/Frame 040652/0180 →
RELEASE OF SECURITY INTEREST Recorded Nov 7, 2016
From: MORGAN STANLEY SENIOR FUNDING, INC.
To: NXP B.V.
Reel/Frame 040928/0001 →
RELEASE OF SECURITY INTEREST Recorded Sep 21, 2016
From: MORGAN STANLEY SENIOR FUNDING, INC.
To: NXP, B.V., F/K/A FREESCALE SEMICONDUCTOR, INC.
Reel/Frame 040925/0001 →
CORRECTIVE ASSIGNMENT TO CORRECT THE REMOVE APPLICATION 12092129 PREVIOUSLY RECORDED ON REEL 038017 FRAME 0058. ASSIGNOR(S) HEREBY CONFIRMS THE SECURITY AGREEMENT SUPPLEMENT. Recorded Jul 14, 2016
From: NXP B.V.
To: MORGAN STANLEY SENIOR FUNDING, INC.
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SUPPLEMENT TO THE SECURITY AGREEMENT Recorded Jun 16, 2016
From: FREESCALE SEMICONDUCTOR, INC.
To: MORGAN STANLEY SENIOR FUNDING, INC.
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SECURITY AGREEMENT SUPPLEMENT Recorded Mar 7, 2016
From: NXP B.V.
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ASSIGNMENT AND ASSUMPTION OF SECURITY INTEREST IN PATENTS Recorded Jan 13, 2016
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ASSIGNMENT AND ASSUMPTION OF SECURITY INTEREST IN PATENTS Recorded Jan 12, 2016
From: CITIBANK, N.A.
To: MORGAN STANLEY SENIOR FUNDING, INC.
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PATENT RELEASE Recorded Dec 21, 2015
From: CITIBANK, N.A., AS COLLATERAL AGENT
To: FREESCALE SEMICONDUCTOR, INC.
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PATENT RELEASE Recorded Dec 21, 2015
From: CITIBANK, N.A., AS COLLATERAL AGENT
To: FREESCALE SEMICONDUCTOR, INC.
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PATENT RELEASE Recorded Dec 21, 2015
From: CITIBANK, N.A., AS COLLATERAL AGENT
To: FREESCALE SEMICONDUCTOR, INC.
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SECURITY AGREEMENT Recorded Nov 6, 2013
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To: CITIBANK, N.A., AS NOTES COLLATERAL AGENT
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SECURITY AGREEMENT Recorded Jun 18, 2013
From: FREESCALE SEMICONDUCTOR, INC.
To: CITIBANK, N.A., AS NOTES COLLATERAL AGENT
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SECURITY AGREEMENT Recorded May 13, 2010
From: FREESCALE SEMICONDUCTOR, INC.
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SECURITY AGREEMENT Recorded Mar 15, 2010
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ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jan 26, 2010
From: REYNES, JEAN-MICHEL; MAJORAL, ISABELLE; PUJO, JEAN-PIERRE; STEFANOV, EVGUENIY
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SECURITY AGREEMENT Recorded Jul 7, 2008
From: FREESCALE SEMICONDUCTOR, INC.
To: CITIBANK, N.A.
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