IP Library › Granted Patent US 8,186,454
Granted Patent B2
US 8,186,454 · App. 12/502,977 · Granted May 29, 2012

Apparatus and method for electrocrushing rock

Assignee: SDG, LLC
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Quick Facts
Patent No.
US 8,186,454
App. No.
12/502,977
Granted
May 29, 2012
Kind
B2
Abstract

The present invention provides for pulsed power breaking and drilling apparatuses and methods. The present invention comprises two pulsed power systems coordinated to fire one right after the other. The first pulsed power system, comprising a spiker, may create a high voltage pulse that breaks down the insulative properties of the substrate and may create an arc channel in the substrate. It is designed for high voltage but low energy, at high impedance. The second pulsed power system, comprising a sustainer, is designed to provide high current into the arc, but at low voltage, thus better matching the impedance of the arc and achieving much more efficient energy transfer.

Claims (44)

1. A method of breaking a substrate using pulsed power comprising:

providing an electrocrushing drill comprising a non-rotatable drill bit;

generating pulsed power with a spiker-sustainer pulsed power system;

generating at least one initial high voltage pulse;

generating at least one high current pulse;

providing an electric field in the substrate;

passing a resulting pulsed electric current through the substrate; and

breaking the substrate with the pulsed electric current.

2. The method of claim 1 wherein the high voltage pulse is created by a pulse transformer.

3. The method of claim 1 wherein the high voltage pulse is created by charging capacitors in parallel.

4. The method of claim 1 wherein the high voltage pulse is created by adding capacitors in series.

5. The method of claim 1 wherein the high voltage pulse is created by charging capacitors in parallel and adding capacitors in series.

6. The method of claim 1 further comprising disposing the spiker-sustainer pulsed power system downhole in a bottom hole assembly.

7. The method of claim 1 further comprising disposing the spiker-sustainer pulsed power system at a downhole surface.

8. The method of claim 1 comprising sending at least one of the pulses over a plurality of cables.

9. The method of claim 1 comprising sending at least one of the pulses over an intermediate section of a drill string.

10. The method of claim 1 wherein the spiker-sustainer pulsed power system comprises a spiker circuit and a sustainer circuit.

11. The method of claim 10 wherein generating at least one initial high voltage pulse comprises:

charging the spiker circuit to high voltage; and

connecting the spiker circuit to an electrode set.

12. The method of claim 10 wherein generating the at least one high current pulse comprises:

blocking the sustainer circuit; and

preventing the high voltage pulse from the spiker circuit from conducting into a sustainer circuit.

13. A pulsed power drilling apparatus for breaking a substrate, the apparatus comprising:

a spiker pulsed power system;

a sustainer pulsed power system;

a center electrode;

a surrounding electrode; and

said two pulsed power systems comprising a spiker-sustainer power system coordinated to fire one right after the other.

14. The apparatus of claim 13 wherein said spiker-sustainer pulsed power system comprises a spiker circuit and a sustainer circuit.

15. The apparatus of claim 13 wherein said spiker and sustainer pulsed power system comprise storage selected from the group consisting of capacitive energy storage, inductive energy, storage, or a combination of capacitive energy storage and inductive energy storage.

16. The apparatus of claim 13 further comprising a cable.

17. The apparatus of claim 13 further comprising a fluid conductor pipe.

18. The apparatus of claim 17 further comprising a cable disposed inside the fluid conductor pipe for conducting drilling fluid from a surface to a bottom hole assembly.

19. The apparatus of claim 17 further comprising a cable disposed outside the fluid conductor pipe for conducting drilling fluid from a surface to a bottom hole assembly.

20. The apparatus of claim 13 further comprising a switch.

21. The apparatus of claim 20 wherein said switch comprises a switch selected from the group consisting of liquid and gas switches, solid state switches and metal vapor switches.

22. The apparatus of claim 13 further comprising a blocker.

23. The apparatus of claim 22 wherein said blocker comprises a blocker selected from the group consisting of a solid-state diode, liquid and gas diode, a high voltage chervil switch, liquid and gas switch, a solid state switch, and a metal vapor switch.

24. The apparatus of claim 13 wherein said center electrode and said surrounding electrode comprise an electrode set for connecting a high voltage pulse from said spiker circuit and a high current pulse from said sustainer circuit into the substrate.

25. The apparatus of claim 24 wherein said electrode set comprises a plurality of electrode sets operating off a single spiker circuit.

26. The apparatus of claim 24 wherein said electrode set comprises a plurality of electrode sets connected to a single sustainer circuit.

27. The apparatus of claim 24 wherein said electrode set is connected to a plurality of circuits, wherein at least one circuit initiates a conductive channel and at least one circuit provides energy into said conductive channel.

28. The apparatus of claim 24 comprising a plurality of spiker circuits and a single sustainer circuit and a plurality of electrode sets.

Assignments (5)
CORRECTIVE ASSIGNMENT TO CORRECT THE ASSIGNEE'S NAME AND ADDRESS PREVIOUSLY RECORDED AT REEL: 027507 FRAME: 0016. ASSIGNOR(S) HEREBY CONFIRMS THE ASSIGNMENT. Recorded Mar 7, 2018
From: MOENY, WILLIAM M.
To: SDG LLC
Reel/Frame 045524/0980 →
CORRECTIVE ASSIGNMENT TO CORRECT THE ASSIGNEE'S NAME AND ADDRESS PREVIOUSLY RECORDED AT REEL: 027507 FRAME: 0252. ASSIGNOR(S) HEREBY CONFIRMS THE ASSIGNMENT. Recorded Mar 7, 2018
From: TETRA CORPORATION
To: SDG LLC
Reel/Frame 045525/0558 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jan 10, 2012
From: MOENY, WILLIAM M.
To: SDG, LLC
Reel/Frame 027507/0016 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jan 10, 2012
From: TETRA CORPORATION
To: SDG, LLC
Reel/Frame 027507/0252 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Sep 11, 2009
From: MOENY, WILLIAM M.
To: TETRA CORPORATION
Reel/Frame 023217/0813 →
Continuity (3)
Continuation In Part 11479346 · Jun 29, 2006
Continuation In Part 12198868 · Aug 26, 2008
Related Publication 20100000790A1 · Jan 7, 2010