IP Library Granted Patent US 8,368,334
Granted Patent B2
US 8,368,334 · App. 12/620,726 · Granted Feb 5, 2013

Brushless, three phase motor drive

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Quick Facts
Patent No.
US 8,368,334
App. No.
12/620,726
Granted
Feb 5, 2013
Kind
B2
Abstract

A control method for a brushless, three-phase DC motor. A voltage induced by rotation of a rotor may be sampled at a first expected zero crossing value to produce a first sampled voltage value. An average of a plurality of sampled voltage values, including voltage values sampled at a plurality of prior expected zero crossing values and the first sampled voltage value, may be calculated. The first sampled voltage value may be subtracted from the calculated average to produce a delta zero crossing error. A pulse-width modulation duty cycle may be adjusted based on the delta zero crossing error. The pulse-width modulation duty cycle may be used to control a rotational velocity of the rotor.

Claims (54)

1. A method for operating a motor, wherein the motor comprises a rotor and a plurality of electromagnets, the method comprising:

sampling a voltage induced by rotation of the rotor at a first expected zero crossing value, wherein said sampling produces a first sampled voltage value;

calculating an average of a plurality of sampled voltage values, wherein the plurality of sampled voltage values comprise voltage values sampled at a plurality of prior expected zero crossing values and the first sampled voltage value;

subtracting the first sampled voltage value from the calculated average to produce a delta zero crossing error;

adjusting a pulse-width modulation (PWM) duty cycle based on the delta zero crossing error, wherein the PWM duty cycle is used to control a rotational velocity of the rotor.

2. The method of claim 1 , further comprising:

multiplying the delta zero crossing error by a first constant, wherein the first constant represents electromechanical properties of the motor;

wherein said adjusting the PWM duty cycle is based on the multiplied delta zero crossing error.

3. The method of claim 2 , further comprising:

dividing the multiplied delta zero crossing error by a second constant to produce a proportional delta zero crossing error;

truncating the proportional delta zero crossing error to an integer value;

wherein said adjusting the PWM duty cycle is based on the truncated proportional delta zero crossing error.

4. The method of claim 1 ,

wherein said adjusting the PWM duty cycle comprises adjusting a base PWM duty cycle, wherein the base PWM duty cycle is calculated based on a minimum duty cycle and an input command.

5. The method of claim 4 ,

wherein the input command is updatable at an adjustable interval.

6. The method of claim 5 , further comprising:

repeating the method over a plurality of iterations;

wherein the adjustable interval comprises a number of iterations of the method, wherein the adjustable interval is adjustable based on a number of intervals that have occurred since initiation of the method.

7. The method of claim 1 , further comprising:

determining an angular velocity value based on an input command, wherein the angular velocity value is also used to control the rotational velocity of the rotor.

8. The method of claim 1 , further comprising:

determining a next expected zero crossing value;

repeating the method over a plurality of iterations, wherein each iteration of the method is based on using the next expected zero crossing value of the previous iteration as the first expected zero crossing value.

9. An electronic motor, comprising:

a rotor comprising a permanent magnet;

a stator comprising a plurality of electromagnets;

a voltage sensor configured to measure a voltage induced across an electromagnet of the plurality of electromagnets; and

logic configured to:

use the voltage sensor to sample a voltage across the electromagnet of the plurality of electromagnets at an expected zero crossing value to produce a first sampled voltage value, wherein the voltage across the electromagnet is induced by rotation of the rotor;

calculate an average of prior voltage values sampled at a plurality of expected zero crossing values and the first sampled voltage value;

subtract the first sampled voltage value from the calculated average to produce a delta zero crossing error;

adjust a pulse-width modulation (PWM) duty cycle based on the delta zero crossing error, wherein the PWM duty cycle is used to control a rotational velocity of the rotor.

10. The electronic motor of claim 9 , wherein the logic is further configured to:

multiply the delta zero crossing error by a first constant, wherein the first constant represents electromechanical properties of the motor;

wherein said adjusting the PWM duty cycle is based on the multiplied delta zero crossing error.

11. The electronic motor of claim 10 , wherein the logic is further configured to:

divide the multiplied delta zero crossing error by a second constant to produce a proportional delta zero crossing error;

truncate the proportional delta zero crossing error to an integer value;

wherein said adjusting the PWM duty cycle is based on the truncated proportional delta zero crossing error.

12. The electronic motor of claim 9 ,

wherein said adjusting the PWM duty cycle comprises adjusting a base PWM duty cycle, wherein the base PWM duty cycle is calculated based on a minimum duty cycle and an input command.

13. The electronic motor of claim 12 ,

wherein the input command is updatable at an adjustable interval.

14. The electronic motor of claim 13 , wherein the logic is further configured to:

repeat said using, calculating, subtracting, and adjusting over a plurality of iterations;

wherein the adjustable interval comprises a number of iterations, wherein the adjustable interval is adjustable based on a number of intervals that have occurred since a first iteration.

15. The electronic motor of claim 9 , wherein the logic is further configured to:

determine an angular velocity value based on an input command, wherein the angular velocity value is also used to control the rotational velocity of the rotor.

16. The electronic motor of claim 9 , wherein the logic is further configured to:

determine a next expected zero crossing value;

repeating said using, calculating, subtracting, and adjusting over a plurality of iterations, wherein each iteration is based on using the next expected zero crossing value of the previous iteration as the first expected zero crossing value.

17. The electronic motor of claim 9 , wherein the logic comprises a state-machine based digital controller and a mixed signal application specific integrated circuit.

18. The electronic motor of claim 9 , wherein the logic comprises a non-transitory computer readable memory medium storing program instructions executable to perform said using, calculating, subtracting, and adjusting, and a processor for executing the program instructions.

Assignments (9)
RELEASE OF SECURITY INTEREST Recorded Mar 14, 2022
From: WELLS FARGO BANK, NATIONAL ASSOCIATION, AS NOTES COLLATERAL AGENT
To: MICROCHIP TECHNOLOGY INCORPORATED; SILICON STORAGE TECHNOLOGY, INC.; ATMEL CORPORATION; MICROSEMI CORPORATION; MICROSEMI STORAGE SOLUTIONS, INC.
Reel/Frame 060894/0437 →
RELEASE OF SECURITY INTEREST Recorded Mar 11, 2022
From: WELLS FARGO BANK, NATIONAL ASSOCIATION, AS NOTES COLLATERAL AGENT
To: MICROCHIP TECHNOLOGY INCORPORATED; SILICON STORAGE TECHNOLOGY, INC.; ATMEL CORPORATION; MICROSEMI CORPORATION; MICROSEMI STORAGE SOLUTIONS, INC.
Reel/Frame 059363/0001 →
RELEASE OF SECURITY INTEREST Recorded Mar 10, 2022
From: WELLS FARGO BANK, NATIONAL ASSOCIATION, AS NOTES COLLATERAL AGENT
To: MICROCHIP TECHNOLOGY INCORPORATED; SILICON STORAGE TECHNOLOGY, INC.; ATMEL CORPORATION; MICROSEMI CORPORATION; MICROSEMI STORAGE SOLUTIONS, INC.
Reel/Frame 059863/0400 →
SECURITY INTEREST Recorded Dec 24, 2020
From: MICROCHIP TECHNOLOGY INCORPORATED; SILICON STORAGE TECHNOLOGY, INC.; ATMEL CORPORATION; MICROSEMI CORPORATION; MICROSEMI STORAGE SOLUTIONS, INC.
To: WELLS FARGO BANK, NATIONAL ASSOCIATION, AS COLLATERAL AGENT
Reel/Frame 055671/0612 →
SECURITY INTEREST Recorded Jun 5, 2020
From: MICROCHIP TECHNOLOGY INC.; SILICON STORAGE TECHNOLOGY, INC.; ATMEL CORPORATION; MICROSEMI CORPORATION; MICROSEMI STORAGE SOLUTIONS, INC.
To: WELLS FARGO BANK, NATIONAL ASSOCIATION
Reel/Frame 053468/0705 →
RELEASE OF SECURITY INTEREST Recorded May 30, 2020
From: JPMORGAN CHASE BANK, N.A, AS ADMINISTRATIVE AGENT
To: MICROCHIP TECHNOLOGY INC.; SILICON STORAGE TECHNOLOGY, INC.; ATMEL CORPORATION; MICROSEMI CORPORATION; MICROSEMI STORAGE SOLUTIONS, INC.
Reel/Frame 053466/0011 →
SECURITY INTEREST Recorded Apr 24, 2020
From: MICROCHIP TECHNOLOGY INC.; SILICON STORAGE TECHNOLOGY, INC.; ATMEL CORPORATION; MICROSEMI CORPORATION; MICROSEMI STORAGE SOLUTIONS, INC.
To: JPMORGAN CHASE BANK, N.A., AS ADMINISTRATIVE AGENT
Reel/Frame 053311/0305 →
MERGER Recorded Dec 12, 2017
From: STANDARD MICROSYSTEMS CORPORATION
To: MICROCHIP TECHNOLOGY INCORPORATED
Reel/Frame 044840/0747 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Nov 18, 2009
From: KERN, LYNN R.; MCLEOD, SCOTT C.; GAY, KENNETH W.
To: STANDARD MICROSYSTEMS CORPORATION
Reel/Frame 023534/0236 →