Layered probes with core
View Patent ↗A probe for testing an electrical device under test. The probe has at least two outer layers and a core layer that is highly conductive. The core layer is disposed between the outer layers.
1. An electrical probe for testing a device under test comprising:
a first conductive outer planar layer and a second conductive outer planar layer;
at least one inner core layer disposed between and in direct physical contact with said outer planar layers;
said at least one inner core layer comprising a highly conductive material different from a material of said outer planar layers; and
a tip at an end of and disposed on said at least one inner core layer, said tip disposed between said first outer planar layer and said second outer planar layer and extending outwardly beyond said outer planar layers.
2. The probe of claim 1 wherein said highly conductive material comprises Cu.
3. The probe of claim 1 wherein said tip comprises a different material than said material of said outer planar layers.
4. The probe of claim 1 wherein said at least two outer planar layers and said at least one inner core layer are in a plane of probe deformation.
5. The probe of claim 1 wherein a length of said at least one inner core layer is substantially parallel to said outer planar layers.
6. The probe of claim 1 wherein a length of said at least one inner core layer is substantially perpendicular to said outer planar layers.
7. The probe of claim 1 wherein said outer planar layers surround said at least one inner core layer.
8. The probe of claim 1 wherein said probe comprises four layers comprising said first and second conductive outer planar layers and two inner core layers.
9. The probe of claim 1 wherein at least one of said outer planar layers encases said at least one inner core layer.
10. The probe of claim 1 wherein said outer planar layers adhere to said at least one inner core layer.
11. The probe of claim 10 wherein said tip adheres to said at least one inner core layer.
12. The probe of claim 1 wherein said at least one inner core layer comprises a first inner core layer at least partially surrounding a second inner core layer.
13. The probe of claim 12 wherein said second inner core layer is rectangular in cross section and said first inner core layer surrounds said second inner core layer on three sides.
14. The probe of claim 12 wherein said first inner core layer comprises a different material than said second inner core layer.
15. The probe of claim 12 wherein said first inner core layer comprises copper and said second inner core layer comprises rhodium.
16. The probe of claim 1 wherein said at least one inner core layer and said tip comprise rhodium.
17. The probe of claim 1 wherein said tip comprises a different material than said at least one inner core layer.
18. The probe of claim 17 wherein said tip comprises a harder material than said highly conductive material.
19. The probe of claim 18 wherein said harder material comprises rhodium.