Spring contact assembly
View Patent ↗A spring contact assembly having a first plunger with a tail portion having a flat contact surface and a second plunger having a tail portion with a flat contact surface wherein the flat contact surfaces are overlapping and are surrounded by an external compression spring such that the sliding engagement of the flat surfaces increases during compression of the spring.
1. A spring contact assembly comprising:
a first contact member having a tail portion having a flat contact surface along a length of the tail portion and a cylindrical flange adjacent the tail portion having a portion of the cylindrical flange removed forming a flat truncated surface for aligning the first contact member;
a second contact member having a tail portion having a flat contact surface along a length of the tail portion; and
a compression spring attached to the first contact member tail portion and the second contact member tail portion,
whereby the flat contact surface of the tail portion of the first contact member slidably engages the flat contact surface of the tail portion of the second contact member and increases in contact surface area of the flat surfaces during compression of the spring to overcome a torsional spring force on the first contact member and the second contact member.
2. The assembly of claim 1 wherein the spring includes reduced diameter end coils which engage the tail portions.
3. The assembly of claim 1 wherein the spring includes reduced diameter coil sections which engage the tail portions.
4. The assembly of claim 1 wherein both the first contact member and the second contact member are cylindrical and the second contact member has a flange adjacent the tail portion having means for aligning the second contact member.
5. The assembly of claim 1 the means for aligning the second contact member adjacent the tail portion is a flat face on the flange.
6. A spring contact assembly comprising:
a first flat contact member having a contact tip and a coplanar tail portion having a contact surface without a projection along a length of tail portion;
a second flat contact member having a contact tip and a coplanar tail portion having a contact surface without a projection along a length of the tail portion; and
a compression spring attached to the first flat contact member tail portion and the second flat contact member tail portion,
whereby the contact surface of the tail portion of the first flat contact member overlappingly and slidably engages on top of the flat contact surface of the tail portion of the second flat contact member during compression of the spring contact assembly and whereby the contact tip of the first flat contact member is offset along an axis of sliding engagement of the flat contact surfaces from the contact tip of the second flat contact member and parallel to one another along the axis of sliding engagement.
7. The assembly of claim 6 wherein the spring includes reduced diameter end coils which engage the tail portions.
8. The assembly of claim 6 wherein the spring includes reduced diameter center coils which engage the tail portions.
9. The assembly of claim 6 wherein an end portion of the tail portions of the first or second contact members extend beyond an end coil of the compression spring when the contact assembly is compressed.
10. The assembly of claim 6 wherein an edge surface of the tail portion is removed.
11. The assembly of claim 6 wherein the tail portions have interlocking tabs.
12. The assembly of claim 6 wherein the first contact member has a three dimensional contact tip.
13. The assembly of claim 12 wherein the contact tip of at least one of the first flat contact member or the second flat contact member comprises a first tip section having a slot and a second tip section having a slot such that each slot engages one another perpendicularly to create the three dimensional contact tip.
14. The assembly of claim 12 wherein the contact tip is three dimensional by being folded upon itself.