High degree of freedom (DoF) controller

1. A high degree of freedom control actuator, comprising:

a base structure;

an XYZ stage mounted to the base structure and including a support structure linearly movable in three orthogonal directions provide three degrees of freedom relative to the base structure, the XYZ stage providing at least one signal or value indicative of the position of the support structure relative to the base structure in the three degrees of freedom corresponding to the three orthogonal directions; and

an actuation assembly supported on the XYZ stage and movable by at least one of an operator's arm, hand, digit, and wrist relative to the XYZ stage to provide at least four additional degrees of freedom relative to the base structure, the actuation assembly operative to provide at least one signal or value indicative of the position of at least one of the operator's arm, hand, digit and wrist in the at least four additional degrees of freedom relative to the base structure, the actuation assembly comprising a wrist angle stage pivotal about a first one of three orthogonal directions relative to the XYZ stage by operator hand, forearm or wrist motion, the wrist angle stage providing at least one signal or value indicative of the pivotal position of the wrist angle stage relative to the XYZ stage with respect to rotation about the first one of the three orthogonal directions;

the actuation assembly comprising a digit angle stage, the digit angle stage comprising:

a first digit actuator movable by operator finger flexion relative to the wrist angle stage, the digit angle stage providing a first signal or value indicative of the position of the first digit actuator relative to the wrist angle stage, and

a second digit actuator having a thumb paddle conformed to the operator's thumb and pivotal about a first axis relative to the digit angle stage by operator thumb flexion, the digit angle stage providing a second signal or value indicative of a pivotal position of the thumb paddle about the first axis through operator thumb flexion relative to the wrist angle stage, the thumb paddle being pivotal about a second axis, the digit angle stage providing a third signal or value indicative of a pivotal position of the thumb paddle about the second axis through operator thumb rotation relative to the wrist angle stage, the second axis being spaced from the first axis, and the second axis being orthogonal to the first axis.

2. The control actuator of claim 1 , wherein the wrist angle stage is located over and above the base structure.

3. An apparatus for controlling a machine, comprising:

a base structure;

a first stage operably mounted to, and located above and over, the base structure, the first stage including a support structure linearly actuatable by an operator in a first set of three orthogonal directions relative to the base structure to provide three corresponding degrees of freedom, the first stage providing three analog signals indicative of the position of the support structure relative to the base structure in the first set of three orthogonal directions; and

an actuation assembly supported on the first stage and movable by at least one of the operator's arm, hand, digit, and wrist relative to the first stage the actuation assembly comprising:

a wrist angle stage pivotal about a first one of a second set of three orthogonal directions along a direction of the operator's forearm relative to the first stage and pivotal about a second one of the second set of three orthogonal directions, the wrist angle stage providing two analog signals indicative of the pivotal positions of the wrist angle stage relative to the first stage with respect to rotation about the first and second ones of the second set of three orthogonal directions, and

a digit angle stage mounted on the wrist angle stage comprising:

a first finger paddle conformed to the operator's index finger and pivotal about a first direction relative to the wrist angle stage by flexion of the operator's index finger, the digit angle stage providing an analog signal indicative of the pivotal position of the first finger paddle relative to the wrist angle stage,

a second finger paddle conformed to the operator's middle finger and pivotal about the first direction relative to the wrist angle stage by flexion of the operator's middle finger, the digit angle stage providing an analog signal indicative of the pivotal position of the second finger paddle relative to the wrist angle stage, and

a thumb paddle conformed to the operator's thumb and pivotal about a second direction relative to the wrist angle stage by rotation of the operator's thumb, the second direction relative to the wrist angle stage being orthogonal to the first direction relative to the wrist angle stage, the digit angle stage providing an analog signal indicative of the pivotal position of the thumb paddle about the second direction relative to the wrist angle stage,

the thumb paddle being further pivotal about a third direction relative to the wrist angle stage by flexion of the operator's thumb, the third direction being orthogonal to the second direction, the digit angle stage providing an analog signal indicative of the pivotal position of the thumb paddle about the third direction relative to the wrist angle stage.

4. The apparatus of claim 3 , wherein the wrist angle stage comprises a wrist rotation yoke and rollers allowing pivotal rotation of the wrist angle stage about the first one of the second set of three orthogonal directions.

5. The apparatus of claim 4 , wherein the wrist angle stage comprises a palm edge structure mounted using a pin to pivot about the second one of the second set of three orthogonal directions.

6. The apparatus of claim 5 , wherein the wrist angle stage is pivotal about a third one of the second set of three orthogonal directions by operator wrist deviation motion, the wrist angle stage providing an analog signal indicative of the pivotal position of the wrist angle stage relative to the first stage about the third one of the second set of three orthogonal directions.

7. The apparatus of claim 6 , wherein the wrist angle stage comprises a wrist deviation actuator pivotal about the third one of the second set of three orthogonal directions via a u-shaped deviation yoke.

8. The apparatus of claim 4 , wherein the wrist angle stage is pivotal about a third one of the second set of three orthogonal directions by operator wrist deviation motion, the wrist angle stage providing an analog signal indicative of the pivotal position of the wrist angle stage relative to the first stage about the third one of the second set of three orthogonal directions.

9. The apparatus of claim 8 , wherein the wrist angle stage comprises a wrist deviation actuator pivotal about the third one of the second set of three orthogonal directions via a u-shaped deviation yoke.

10. The apparatus of claim 4 , the digit angle stage comprising at least one dead man switch operable by operator's finger motion relative to the digit angle stage, the digit angle stage providing at least one signal or value indicative of an actuation state of the at least one dead man switch.

11. The apparatus of claim 4 , the digit angle stage comprising at least one toggle switch operable by operator's thumb motion relative to the digit angle stage, the digit angle stage providing at least one signal or value indicative of an actuation state of the at least one toggle switch.

12. The apparatus of claim 3 , wherein the wrist angle stage comprises a palm edge structure mounted using a pin to pivot about the second one of the second set of three orthogonal directions.

13. The apparatus of claim 12 , wherein the wrist angle stage is pivotal about a third one of the second set of three orthogonal directions by operator wrist deviation motion, the wrist angle stage providing an analog signal indicative of the pivotal position of the wrist angle stage relative to the first stage about the third one of the second set of three orthogonal directions.

14. The apparatus of claim 13 , wherein the wrist angle stage comprises a wrist deviation actuator pivotal about the third one of the second set of three orthogonal directions via a u-shaped deviation yoke.

15. The apparatus of claim 3 , wherein the wrist angle stage is pivotal about a third one of the second set of three orthogonal directions by operator wrist deviation motion, the wrist angle stage providing an analog signal indicative of the pivotal position of the wrist angle stage relative to the first stage about the third one of the second set of three orthogonal directions.

16. The apparatus of claim 15 , wherein the wrist angle stage comprises a wrist deviation actuator pivotal about the third one of the second set of three orthogonal directions via a u-shaped deviation yoke.

17. The apparatus of claim 3 , the digit angle stage comprising at least one dead man switch operable by operator's finger motion relative to the digit angle stage, the digit angle stage providing at least one signal or value indicative of an actuation state of the at least one dead man switch.

18. The apparatus of claim 3 , the digit angle stage comprising at least one toggle switch operable by operator's thumb motion relative to the digit angle stage, the digit angle stage providing at least one signal or value indicative of an actuation state of the at least one toggle switch.

19. The apparatus of claim 3 , wherein the thumb paddle is pivotal about a first axis by rotation of the operator's thumb, wherein the thumb paddle is pivotal about a second axis by flexion of the operator's thumb, wherein the first and second axes are orthogonal to one another, and wherein the first and second axes are spaced from one another.