Apparatus and methods for quad flat no lead packaging
View Patent ↗A method for fabricating a semiconductor package is disclosed that includes providing a supply of lead elements, mounting a plurality of the lead elements on a lead frame until a predetermined number of lead elements are placed on the lead frame, and connecting other components on the lead frame to the lead elements.
1. A method for fabricating a semiconductor package, the method comprising:
providing a supply of lead elements;
mounting a plurality of the lead elements on a lead frame until a predetermined number of lead elements are placed on the lead frame;
connecting other components on the lead frame to the lead elements;
providing a supply of other components that is accessible by a component placement system; and
operating the component placement system to retrieve the other components and place the other components on the lead frame.
2. The method of claim 1 further comprising:
placing the lead elements in a row around an inner portion of the lead frame.
3. The method of claim 1 further comprising:
placing the lead elements in multiple rows around an inner portion of the lead frame.
4. The method of claim 1 wherein the lead elements have at least one of a group consisting of: different physical shape and dimensions, and are made from different materials.
5. The method of claim 1 wherein the package is configured as one of a group consisting of: a flat no lead package (FN), a power quad flat no lead (PQFN) package on a single gauge lead frame, a quad flat no lead (QFN) package, and a dual flat no lead (DFN) package.
6. The method of claim 1 further comprising:
operating an automated component placement system to retrieve at least one of the lead elements and place the lead element on the lead frame.
7. The method of claim 1 further comprising:
placing the lead elements in staggered rows around an inner portion of the lead frame.
8. The method of claim 6 wherein:
the lead elements are on tape to load on a reel apparatus on the component placement system.
9. The method of claim 1 wherein:
applying adhesive to retain the lead elements in position once the lead elements are placed on the lead frame, wherein the adhesive is applied to one of a group consisting of: the lead elements, a carrier, and tape attached to the lead frame.
10. A method of fabricating a flat no lead semiconductor package comprising:
using an automated component placement system to access a supply of lead elements;
operating the component placement system to place the lead elements on a lead frame with preformed terminals, wherein the method further comprising providing a supply of other components that is accessible by automated component placement system; operating the component placement system to retrieve the other components and place the components on the lead frame; and connecting the other components to lead elements and the terminals.