IP Library › Granted Patent US 8,896,816
Granted Patent B2
US 8,896,816 · App. 13/208,472 · Granted Nov 25, 2014

Projection exposure method, projection exposure apparatus, laser radiation source and bandwidth narrowing module for a laser radiation source

Inventor: Michael Patra (Oberkochen, DE)
Assignee: Carl Zeiss SMT GmbH
G03F7/70583G03F7/70041G03F7/70575G02B27/48H01S3/225H01S3/08009
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Quick Facts
Patent No.
US 8,896,816
App. No.
13/208,472
Granted
Nov 25, 2014
Kind
B2
Abstract

In a projection exposure method for the exposure of a radiation-sensitive substrate arranged in the region of an image surface of a projection objective with at least one image of a pattern of a mask arranged in the region of an object surface of the projection objective, laser radiation having a spectral intensity distribution I(ω) dependent on the angular frequency ω is used. The laser radiation is characterized by an aberration parameter α in accordance with: α := ∫ I ⁡ ( ω ) ⁢ ω 2 ⁢ ⅆ ω ∫ I ⁡ ( ω ) ⁢ ⅆ ω and a coherence time τ in accordance with: τ = ∫ I ⁡ ( ω ) 2 ⁢ ⅆ ω [ ∫ I ⁡ ( ω ) ⁢ ⅆ ω ] 2 The laser radiation is introduced into an illumination system for generating an illumination radiation directed onto the mask, and the pattern is imaged onto the substrate with the aid of a projection objective. The spectral intensity distribution is set so that ατ 2 ≦0.3. The influence of temporally varying speckles on image generation can be reduced by comparison with conventional methods, without simultaneously increasing the influence of chromatic aberrations on image generation.

Claims (225)

1. A projection exposure method for the exposure of a radiation-sensitive substrate arranged in the region of an image surface of a projection objective with at least one image of a pattern of a mask arranged in the region of an object surface of the projection objective, comprising:

generating laser radiation having a spectral intensity distribution I(ω) dependent on an angular frequency ω, wherein the laser radiation is characterized by an aberration parameter α in accordance with:

a

:=

∫

I

⁡

(

ω

)

⁢

ω

2

⁢

ⅆ

ω

∫

I

⁡

(

ω

)

⁢

ⅆ

ω

and a coherence time τ in accordance with:

τ

=

∫

I

⁡

(

ω

)

2

⁢

ⅆ

ω

[

∫

I

⁡

(

ω

)

⁢

ⅆ

ω

]

2

introducing the laser radiation into an illumination system for generating an illumination radiation directed onto the mask;

imaging the pattern onto the substrate using a projection objective;

wherein the spectral intensity distribution is set so that ατ 2 ≦0.3.

2. The projection exposure method of claim 1 , wherein the spectral intensity distribution is set so that ατ 2 ≦0.1.

3. The projection exposure method of claim 1 , wherein the spectral intensity distribution I(ω) corresponds to a Gaussian curve of the full width at half maximum σ, wherein α=σ 2 /2 and τ=1/(√2πσ).

4. The projection exposure method of claim 1 wherein the spectral intensity distribution I(ω) has a parabolic shape.

5. The projection exposure method of claim 1 , wherein a maximum of the spectral intensity distribution lies in the ultraviolet range at a wavelength of less than 260 nm.

6. A projection exposure apparatus for the exposure of a radiation-sensitive substrate arranged in the region of an image surface of a projection objective with at least one image of a pattern of a mask arranged in the region of an object surface of the projection objective, comprising:

a primary laser radiation source for emitting laser radiation;

an illumination system for receiving the laser radiation and for generating an illumination radiation directed onto the mask;

a projection objective for generating an image of the pattern in the region of the image surface of the projection objective;

wherein the laser radiation source is designed for generating laser radiation having a spectral intensity distribution I(ω) dependent on an angular frequency ω, wherein the laser radiation is characterized by an aberration parameter α in accordance with:

a

:=

∫

I

⁡

(

ω

)

⁢

ω

2

⁢

ⅆ

ω

∫

I

⁡

(

ω

)

⁢

ⅆ

ω

and a coherence time τ in accordance with:

τ

=

∫

I

⁡

(

ω

)

2

⁢

ⅆ

ω

[

∫

I

⁡

(

ω

)

⁢

ⅆ

ω

]

2

,

wherein the spectral intensity distribution is set so that ατ 2 ≦0.3.

7. The projection exposure apparatus of claim 6 , wherein the spectral intensity distribution is set so that ατ 2 ≦0.1.

8. The projection exposure apparatus of claim 6 , wherein the spectral intensity distribution I(ω) corresponds to a Gaussian curve of the full width at half maximum σ, wherein α=σ 2 /2 and τ=1/(√2πσ).

9. The projection exposure apparatus of claim 6 , wherein the spectral intensity distribution I(ω) has a parabolic shape.

10. The projection exposure apparatus of claim 6 , wherein a maximum of the spectral intensity distribution lies in the deep ultraviolet range at a wavelength of less than 260 nm.

11. A laser radiation source for generating laser radiation having a spectral intensity distribution I(ω) dependent on an angular frequency ω for use in a projection exposure apparatus as claimed in claim 6 , wherein the laser radiation is characterized by an aberration parameter α in accordance with:

a

:=

∫

I

⁡

(

ω

)

⁢

ω

2

⁢

ⅆ

ω

∫

I

⁡

(

ω

)

⁢

ⅆ

ω

and a coherence time τ in accordance with:

τ

=

∫

I

⁡

(

ω

)

2

⁢

ⅆ

ω

[

∫

I

⁡

(

ω

)

⁢

ⅆ

ω

]

2

.

wherein the spectral intensity distribution is set so that ατ 2 ≦0.3.

12. The laser radiation source of claim 11 , wherein the spectral intensity distribution is set so that ατ 2 ≦0.1.

13. The laser radiation source of claim 11 , wherein the spectral intensity distribution I(ω) corresponds to a Gaussian curve of the full width at half maximum σ, wherein α=σ 2 /2 and τ=1/(√2πσ).

14. The laser radiation source of claim 11 , wherein the spectral intensity distribution I(ω) has a parabolic shape.

15. The laser radiation source of claim 11 , wherein a maximum of the spectral intensity distribution lies in the deep ultraviolet range at a wavelength of less than 260 nm.

16. The laser radiation source of claim 11 , further comprising a bandwidth narrowing module comprising a reflection grating for the wavelength-selective reflection of laser radiation of a resonator of the laser radiation source, wherein a spectral intensity distribution of the laser radiation is substantially determined by a spectral reflectivity of the reflection grating, and a height profile of the reflection grating is defined so that ατ 2 ≦0.3.

17. A bandwidth narrowing module for the laser radiation source of claim 11 , comprising a reflection grating for the wavelength-selective reflection of laser radiation of a resonator of the laser radiation source, wherein a spectral intensity distribution of the laser radiation is substantially determined by a spectral reflectivity of the reflection grating, and a height profile of the reflection grating is defined so that a spectral intensity distribution I(ω) dependent on the angular frequency ω results for the laser radiation, wherein the laser radiation is characterized by an aberration parameter α in accordance with:

a

:=

∫

I

⁡

(

ω

)

⁢

ω

2

⁢

ⅆ

ω

∫

I

⁡

(

ω

)

⁢

ⅆ

ω

and a coherence time τ in accordance with:

τ

=

∫

I

⁡

(

ω

)

2

⁢

ⅆ

ω

[

∫

I

⁡

(

ω

)

⁢

ⅆ

ω

]

2

.

wherein ατ 2 ≦0.3.

18. The bandwidth narrowing module of claim 17 , wherein the height profile of the reflection grating is designed so that the spectral intensity distribution I(ω) substantially corresponds to a Gaussian curve of the full width at half maximum σ, wherein α=σ 2 /2 and τ=1/(√2πσ).

19. The bandwidth narrowing module of claim 17 , wherein the height profile of the reflection grating is designed so that the spectral intensity distribution I(ω) substantially has a parabolic shape.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Aug 29, 2011
From: PATRA, MICHAEL
To: CARL ZEISS SMT GMBH
Reel/Frame 026821/0530 →
Priority Claims (1)
DE 10 2009 010 560 · Feb 17, 2009 · national
Continuity (2)
Continuation PCTEP2010000669 · Feb 4, 2010
Related Publication 20110304837A1 · Dec 15, 2011