IP Library Granted Patent US 9,107,690
Granted Patent B2
US 9,107,690 · App. 13/307,750 · Granted Aug 18, 2015

Battery-powered hand-held ultrasonic surgical cautery cutting device

Inventors: Thomas O. Bales, Jr. (Coral Gables, FL); Derek Dee Deville (Coral Gables, FL); Kevin W. Smith (Miami, FL); Matthew A. Palmer (Coral Gables, FL)
Assignee: Covidien AG
A61B17/320092A61B2017/00734
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Quick Facts
Patent No.
US 9,107,690
App. No.
13/307,750
Filed
Nov 30, 2011
Granted
Aug 18, 2015
Kind
B2
Art Unit
3731
USPC
320/114
Abstract

A battery assembly for use with a surgical device having a battery terminal and operational parameters includes a housing having a shape formed to removably connect with the terminal. The housing contains a modular battery operable to supply power to the device at the terminal and has a control circuit with a microprocessor, a memory, and a real-time clock. The control circuit is communicatively coupled to the battery and is operable to detect an identity of the surgical device, to determine at least one piece of information pertaining to at least one of the operational parameters of the surgical device based upon the detected identity, to record the piece of information at least in the memory, and to selectively allow or prevent the battery from supplying power to the surgical device dependent upon the piece of information.

Claims (75)

1. A battery assembly, comprising:

a housing:

having an exterior shape formed to removably connect with a battery terminal of a surgical device;

containing a modular battery operable to supply power to the surgical device at the battery terminal;

having a control circuit comprising at least one microprocessor, a memory, and a real-time clock, the control circuit being communicatively coupled to the modular battery and:

detecting an identity of the surgical device;

determining information pertaining to an operational parameter of the surgical device based upon the detected identity;

recording the information at least in the memory; and

selectively allowing or preventing the modular battery from supplying power to the surgical device dependent upon the information, the information including an actual use count of at least one portion of the surgical device, wherein an actual use is a completed use of the at least one portion of the surgical device and is determined by the control circuit detecting a length of time that has elapsed since the last actual use of the at least one portion of the surgical device.

2. The battery assembly according to claim 1 , wherein the surgical device comprises:

an ultrasonic waveguide;

a cordless ultrasonic-movement-generation assembly having:

an output couple imparting ultrasonic movement to the ultrasonic waveguide when the waveguide is connected thereto; and

a securing connector; and

a surgical handle having:

the battery terminal;

a waveguide attachment dock rotatably coupling the ultrasonic waveguide thereto; and

an ultrasonic-movement-generation assembly dock

electrically connecting the battery assembly to the ultrasonic-movement-generation assembly and

physically connecting the ultrasonic waveguide to the output couple of the ultrasonic-movement-generation assembly when the securing connector of the ultrasonic-movement-generation assembly is removably secured at the surgical handle.

3. The battery assembly according to claim 2 , wherein the ultrasonic-movement-generation assembly comprises:

a driving-wave generation circuit having a generator output; and

a transducer communicatively coupled to the generator output.

4. The battery assembly according to claim 1 , wherein the control circuit records a total number of actual uses of the at least one portion of the surgical device.

5. The battery assembly according to claim 4 , wherein the control circuit prevents the modular battery from supplying power to the surgical device when the recorded total number of actual uses is at least a pre-defined maximum number of actual uses.

6. The battery assembly according to claim 4 , wherein:

the information includes a momentary lapse in use of at least a portion of the surgical device; and

the control circuit determines the momentary lapse in use by:

detecting a length of time that has elapsed since the last actual use of the at least one portion; and

if the detected length of time is less than a pre-defined threshold, determining that a momentary lapse in use of the at least one portion has occurred.

7. The battery assembly according to claim 1 , wherein the control circuit determines the actual use count by:

determining a length of time that has elapsed since the last of the actual uses of the at least one portion with the real-time clock; and

if the determined length of time exceeds a pre-defined threshold, incrementing the recorded total number of actual uses of the at least one portion contained in the memory.

8. The battery assembly according to claim 1 , wherein the control circuit determines if either of an actual use and a momentary lapse in use of the surgical device has occurred by:

detecting a length of time that has elapsed since a last use of the surgical device;

if the detected length of time meets or exceeds a pre-defined threshold, determining that an actual use has occurred; and

if the detected length of time is less than the pre-defined threshold, determining that a momentary lapse in use has occurred.

9. The battery assembly according to claim 8 , wherein the control circuit records a total number of actual uses of the surgical device.

10. The battery assembly according to claim 9 , wherein the control circuit prevents the modular battery from supplying power to the surgical device when the recorded total number of actual uses meets or exceeds a pre-defined maximum number of actual uses.

11. The battery assembly according to claim 1 in combination with a surgical device, the surgical device comprising:

an ultrasonic waveguide having a proximal end for receiving ultrasonic movement thereat;

a cordless ultrasonic-movement-generation assembly having:

a driving-wave generation circuit having a generator output; and

a transducer communicatively coupled to the generator output and having an ultrasonic-movement-producing end removably connected to the proximal end of the ultrasonic waveguide; and

a surgical handle having:

the battery terminal;

a waveguide attachment dock rotatably coupling the ultrasonic waveguide thereto; and

an ultrasonic-movement-generation assembly dock

electrically connecting the battery assembly to the ultrasonic-movement-generation assembly and

physically connecting the ultrasonic waveguide to the ultrasonic-movement-producing end of the ultrasonic-movement-generation assembly when the ultrasonic-movement-generation assembly is removably secured at the surgical handle.

12. The battery assembly according to claim 11 , wherein the control circuit records a total number of actual uses of the at least one portion of the surgical device.

13. The battery assembly according to claim 12 , wherein the control circuit prevents the modular battery from supplying power to the surgical device when the recorded total number of actual uses is at least a pre-defined maximum number of actual uses.

14. The battery assembly according to claim 12 , wherein the control circuit determines the actual use count by:

determining a length of time that has elapsed since the last of the actual uses of the at least one portion with the real-time clock; and

if the determined length of time exceeds a pre-defined threshold, incrementing the recorded total number of actual uses of the at least one portion contained in the memory.

15. The battery assembly according to claim 11 , wherein:

the information includes a momentary lapse in use of at least one portion of the surgical device; and

the control circuit determines a momentary lapse in use by:

detecting a length of time that has elapsed since the last actual use of the at least one portion; and

if the detected length of time is less than a pre-defined threshold, determining that a momentary lapse in use of the at least one portion has occurred.

16. The battery assembly according to claim 11 , wherein the control circuit determines if either of an actual use and a momentary lapse in use of the surgical device has occurred by:

detecting a length of time that has elapsed since a last use of the surgical device;

if the detected length of time meets or exceeds a pre-defined threshold, determining that an actual use has occurred; and

if the detected length of time is less than the pre-defined threshold, determining that a momentary lapse in use has occurred.

17. The battery assembly according to claim 16 , wherein the control circuit records a total number of actual uses of the surgical device.

18. The battery assembly according to claim 17 , wherein the control circuit prevents the modular battery from supplying power to the surgical device when the recorded total number of actual uses meets or exceeds a pre-defined maximum number of actual uses.

19. A battery assembly, comprising:

a housing:

having an exterior shape formed to removably connect with a battery terminal of a surgical device;

containing a modular battery supplying power to the surgical device at the battery terminal;

having a control circuit comprising at least one microprocessor, a memory, and a real- time clock, the control circuit being communicatively coupled to the modular battery and:

detecting an identity of the surgical device;

determining information pertaining to an operational parameter of the surgical device based upon the detected identity;

recording the information at least in the memory; and

selectively allowing or preventing the modular battery from supplying power to the surgical device dependent upon the information, the information including an actual use count and a momentary lapse in use of at least one portion of the surgical device, wherein an actual use is a completed use of the at least one portion of the surgical device.

Assignments (2)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Dec 16, 2011
From: SYNTHEON, LLC
To: COVIDIEN AG
Reel/Frame 027400/0438 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Nov 30, 2011
From: BALES, THOMAS O., JR.; DEVILLE, DEREK DEE; SMITH, KEVIN W.; PALMER, MATTHEW A.
To: SYNTHEON, LLC
Reel/Frame 027299/0618 →
Continuity (34)
Continuation In Part 13215971 · Aug 23, 2011
Continuation In Part 13022707 · Feb 8, 2011
Continuation In Part 13022743 · Feb 8, 2011
Continuation In Part 12868505 · Aug 25, 2010
Continuation In Part 12868545 · Aug 25, 2010
Continuation In Part 12547898 · Aug 26, 2009
Continuation In Part 12547975 · Aug 26, 2009
Continuation In Part 12547999 · Aug 26, 2009
Continuation In Part 13072187 · Mar 25, 2011
Continuation In Part 13072247 · Mar 25, 2011
Continuation In Part 13072273 · Mar 25, 2011
Continuation In Part 13072221 · Mar 25, 2011
Continuation In Part 13072309 · Mar 25, 2011
Continuation In Part 13072345 · Mar 25, 2011
Continuation In Part 13072373 · Mar 25, 2011
Continuation In Part 12266101 · Nov 6, 2008
Continuation In Part 12266146 · Nov 6, 2008
Continuation In Part 12266226 · Nov 6, 2008
Continuation In Part 12266252 · Nov 6, 2008
Continuation In Part 12266320 · Nov 6, 2008
Continuation In Part 12266664 · Nov 7, 2008
Continuation In Part 12269544 · Nov 12, 2008
Continuation In Part 12269629 · Nov 12, 2008
Continuation In Part 12270146 · Nov 13, 2008
Provisional Application 61476022 · Apr 15, 2011
Provisional Application 61376983 · Aug 25, 2010
Provisional Application 61236934 · Aug 26, 2009
Provisional Application 61081885 · Jul 18, 2008
Provisional Application 61048809 · Apr 29, 2008
Provisional Application 61045475 · Apr 16, 2008
Provisional Application 61019888 · Jan 9, 2008
Provisional Application 60992498 · Dec 5, 2007
Provisional Application 60991829 · Dec 3, 2007
Related Publication 20120078278A1 · Mar 29, 2012