IP Library Granted Patent US 9,122,159
Granted Patent B2
US 9,122,159 · App. 13/445,442 · Granted Sep 1, 2015

Compositions and processes for photolithography

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Quick Facts
Patent No.
US 9,122,159
App. No.
13/445,442
Granted
Sep 1, 2015
Kind
B2
Abstract

Topcoat layer compositions suitable for use in forming a topcoat layer over a layer of photoresist include: a matrix polymer which is aqueous alkali soluble; a first additive of mer which is aqueous alkali soluble and comprises polymerized units of a monomer of the following general formula (I): wherein: R 1 is hydrogen or a C1 to C6 alkyl or fluoroalkyl group; R 2 is a C3 to C8 branched alkylene group; and R 3 is a C1 to C4 fluoroalkyl group; and wherein the first additive polymer is present in the composition in an amount less than the matrix polymer, and the first additive polymer has a lower surface energy than a surface energy of the matrix polymer; wherein a layer of the topcoat composition in a dried state has a water receding contact angle of from 75 to 85°. The compositions find particular applicability to immersion lithography processing.

Claims (28)

1. A composition suitable for use in forming a topcoat layer over a layer of photoresist, the composition comprising:

a matrix polymer which is aqueous alkali soluble;

a first additive polymer which is aqueous alkali soluble and comprises polymerized units of a monomer of the following general formula (I):

wherein: R 1 is hydrogen or a C1 to C6 alkyl or fluoroalkyl group; R 2 is a C3 to C8 branched alkylene group; and R 3 is a C1 to C4 fluoroalkyl group; and

wherein the first additive polymer is present in the composition in an amount less than the matrix polymer, the first additive polymer has a lower surface energy than a surface energy of the matrix polymer and the first additive polymer is substantially immiscible with the matrix polymer; and

a solvent system comprising a mixture of different solvents to achieve effective phase separation of the first additive polymer from other polymer(s) in the composition;

wherein a layer of the composition in a dried state has a water receding contact angle of from 75 to 85°.

2. The composition of claim 1 , wherein the first additive polymer further comprises polymerized units of a monomer of the following general formula (II) and/or of a monomer of the following general formula (III):

wherein: R 4 and R 9 are independently hydrogen or a C1 to C6 alkyl or fluoroalkyl; R 5 is an optionally substituted C3 to C10 cycloalkyl or C3 to C10 branched alkyl group; R 6 is an optionally substituted C1 to C6 alkylene group; R 7 and R 8 are each independently a to C4 fluoroalkyl group; and R 10 is an acid labile leaving group.

3. The composition of claim 2 , wherein the first additive polymer comprises polymerized units of monomers of the general formulae (II) and (III).

4. The composition of claim 1 , wherein the matrix polymer comprises one or more fluorinated groups.

5. The composition of claim 1 , further comprising a second additive polymer comprising one or more strong acid groups.

6. The composition of claim 1 , wherein the solvent system comprises a mixture of: an alcohol; an alkyl ether and/or an alkane; and a dialkyl glycol mono-alkyl ether.

7. A coated substrate, comprising:

a photoresist layer on a substrate; and

a topcoat layer comprising a composition of claim 1 on the photoresist layer.

8. A method of processing a photoresist composition, comprising:

(a) applying a photoresist composition over a substrate to form a photoresist layer;

(b) applying over the photoresist layer the composition of claim 1 to form a topcoat layer; and

(c) exposing the topcoat layer and the photoresist layer to actinic radiation.

9. The method of claim 8 , wherein the exposure is an immersion exposure and the substrate is a semiconductor wafer.

10. The method of claim 8 , wherein the topcoat layer is self-segregated.

11. The method of claim 8 , wherein the first additive polymer further comprises polymerized units of a monomer of the following general formula (II) and/or of a monomer of the following general formula (III):

wherein: R 4 and R 9 are independently hydrogen or a C1 to C6 alkyl or fluoroalkyl; R 5 is an optionally substituted C3 to C10 cycloalkyl or C3 to C10 branched alkyl group; R 6 is an optionally substituted C1 to C6 alkylene group; R 7 and R 8 are each independently a C1 to C4 fluoroalkyl group; and R 10 is an acid labile leaving group.

12. The method of claim 11 , wherein the first additive polymer comprises polymerized units of monomers of the general formulae (II) and (III).

13. The method of claim 8 , wherein the matrix polymer comprises one or more fluorinated groups.

14. The method of claim 8 , further comprising a second additive polymer comprising one or more strong acid groups.

15. The method of claim 8 , wherein the solvent system comprises a mixture of: an alcohol; an alkyl ether and/or an alkane; and a dialkyl glycol mono-alkyl ether.

Assignments (4)
SECURITY INTEREST Recorded Nov 3, 2025
From: QNITY ELECTRONICS, INC.
To: JPMORGAN CHASE BANK, N.A., AS COLLATERAL AGENT
Reel/Frame 073515/0243 →
SECURITY INTEREST Recorded Nov 3, 2025
From: QNITY ELECTRONICS, INC.
To: U.S. BANK TRUST COMPANY, NATIONAL ASSOCIATION, AS NOTES COLLATERAL AGENT
Reel/Frame 073517/0298 →
CHANGE OF NAME Recorded Oct 29, 2024
From: ROHM & HAAS ELECTRONIC MATERIALS LLC
To: DUPONT ELECTRONIC MATERIALS INTERNATIONAL, LLC
Reel/Frame 069272/0383 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Feb 4, 2015
From: WANG, DEYAN; WU, CHUNYI
To: ROHM AND HAAS ELECTRONIC MATERIALS LLC
Reel/Frame 034890/0947 →