IP Library Granted Patent US 8,828,345
Granted Patent B2
US 8,828,345 · App. 13/533,035 · Granted Sep 9, 2014

Method for manufacturing trichlorosilane

Inventor: Mitsutoshi Narukawa (Yokkaichi, JP)
Assignee: Mitsubishi Materials Corporation
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Quick Facts
Patent No.
US 8,828,345
App. No.
13/533,035
Granted
Sep 9, 2014
Kind
B2
Abstract

This method for manufacturing trichlorosilane, includes: reacting metallurgical grade silicon with silicon tetrachloride and hydrogen so as to obtain a reaction gas; condensing the reaction gas so as to obtain a condensate; and distilling the condensate using a distillation system including a first distillation column and a secondary distillation column so as to refine trichlorosilane. While maintaining the condensate in a high temperature state so that a concentration of aluminum chloride in the condensate becomes in a range of a saturation solubility or less, the condensate flows to the first distillation column. A liquid distilled in the first distillation column is distilled by the secondary distillation column so as to refine trichlorosilane. A liquid in which aluminum chloride is concentrated is extracted from a bottom portion of the first distillation column. The extracted liquid is concentrated and dried, and then aluminum chloride is exhausted.

Claims (13)

1. A method for manufacturing trichlorosilane, the method comprising:

reacting metallurgical grade silicon with silicon tetrachloride and hydrogen so as to obtain a reaction gas;

condensing the reaction gas so as to obtain a condensate; and

distilling the condensate using a distillation system including a first distillation column and a secondary distillation column so as to refine trichlorosilane,

wherein the condensate is maintained in a high temperature state so that a concentration of aluminum chloride in the condensate becomes in a range of a saturation solubility or less, and the condensate flows to the first distillation column while maintaining the high temperature state,

a liquid distilled in the first distillation column is distilled by the secondary distillation column so as to refine trichlorosilane, and a liquid in which aluminum chloride is concentrated is extracted from a bottom portion of the first distillation column, and

the extracted liquid is concentrated and dried, and then aluminum chloride is exhausted.

2. The method for manufacturing trichlorosilane according to claim 1 ,

wherein, when the extracted liquid is concentrated and dried, the extracted liquid flows down from the first distillation column so as to be supplied to a concentrator, and a concentrate is transferred downward from a lower side of the concentrator so as to be supplied to a drier.

3. The method for manufacturing trichlorosilane according to claim 1 ,

wherein a reboiler of the first distillation column is driven so that an amount of circulated liquid becomes in a range of 20% or more of an amount of introduced liquid.

4. The method for manufacturing trichlorosilane according to claim 2 ,

wherein a reboiler of the first distillation column is driven so that an amount of circulated liquid becomes in a range of 20% or more of an amount of introduced liquid.

Assignments (2)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jun 5, 2023
From: MITSUBISHI MATERIALS CORPORATION
To: HIGH-PURITY SILICON CORPORATION
Reel/Frame 063858/0867 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jun 26, 2012
From: NARUKAWA, MITSUTOSHI
To: MITSUBISHI MATERIALS CORPORATION
Reel/Frame 028444/0040 →
Priority Claims (1)
JP 2011-143123 · Jun 28, 2011 · national
Continuity (1)
Related Publication 20130004404A1 · Jan 3, 2013