Omnidirectional reflector
View Patent ↗A system and method for manufacturing an LED is provided. A preferred embodiment includes a substrate with a distributed Bragg reflector formed over the substrate. A photonic crystal layer is formed over the distributed Bragg reflector to collimate the light that impinges upon the distributed Bragg reflector, thereby increasing the efficiency of the distributed Bragg reflector. A first contact layer, an active layer, and a second contact layer are preferably either formed over the photonic crystal layer or alternatively attached to the photonic crystal layer.
1. A method, comprising:
forming a reflective layer over a substrate through a deposition process or an epitaxy process;
forming a photonic crystal layer over the substrate, the forming of the photonic crystal layer further comprising: depositing a base material over the substrate and forming a lattice of dielectric material in the base material, wherein the lattice of dielectric material is formed so that the photonic crystal layer is homogenous with respect to a first direction and non-homogenous with respect to a second direction and a third direction; and
forming a light-emitting diode over the photonic crystal layer or the reflective layer through a plurality of epitaxial growth processes.
2. The method of claim 1 , wherein the reflective layer is formed over the photonic crystal layer.
3. The method of claim 1 , wherein the photonic crystal layer is formed over the reflective layer.
4. The method of claim 1 , wherein the forming of the reflective layer comprises forming a stack of alternating materials with alternating high and low refractive indices.
5. The method of claim 1 , wherein the forming of the photonic crystal layer is performed such that the first direction is perpendicular to the second and third directions.
6. The method of claim 1 , wherein the depositing of the base material comprises depositing GaN, AlGaN, or Si as the base material.
7. The method of claim 6 , wherein the depositing of the base material is performed so that the base material has a thickness in a range from about 10 nanometers to about 5000 nanometers.
8. The method of claim 1 , wherein the forming of the lattice of dielectric material comprises:
forming a lattice of openings in a repeating pattern through the base material; and
filling the lattice of openings with one of: air, silicon dioxide, titanium dioxide, GaN, or AlGaN.
9. The method of claim 8 , wherein the forming of the lattice of openings is performed so that the lattice of openings have a pitch in a range from about 10 nanometers to about 1000 nanometers.
10. A method, comprising:
forming a reflective layer over a substrate through a deposition process or an epitaxy process;
forming a photonic crystal layer over the substrate, the forming of the photonic crystal layer further comprising: depositing a base material over the substrate and forming a lattice of dielectric material in the base material, wherein the lattice of dielectric material is formed so that the photonic crystal layer is homogenous with respect to a first direction and non-homogenous with respect to a second direction and a third direction; and
bonding a light-emitting diode to the photonic crystal layer or the reflective layer.
11. The method of claim 10 , wherein the reflective layer is formed over the photonic crystal layer.
12. The method of claim 10 , wherein the photonic crystal layer is formed over the reflective layer.
13. The method of claim 10 , wherein the forming of the reflective layer comprises forming a stack of alternating materials with alternating high and low refractive indices.
14. The method of claim 10 , wherein the forming of the photonic crystal layer is performed such that the first direction is perpendicular to the second and third directions.
15. The method of claim 10 , wherein the depositing of the base material comprises depositing GaN, AlGaN, or Si as the base material.
16. The method of claim 15 , wherein the depositing of the base material is performed so that the base material has a thickness in a range from about 10 nanometers to about 5000 nanometers.
17. The method of claim 10 , wherein the forming of the lattice of dielectric material comprises:
forming a lattice of openings in a repeating pattern through the base material; and
filling the lattice of openings with one of: air, silicon dioxide, titanium dioxide, GaN, or AlGaN.
18. The method of claim 17 , wherein the forming of the lattice of openings is performed so that the lattice of openings have a pitch in a range from about 10 nanometers to about 1000 nanometers.
19. A method, comprising:
forming a reflective layer over a substrate through a deposition process or an epitaxy process;
forming a photonic crystal layer over the substrate, the forming of the photonic crystal layer further comprising: depositing a base material over the substrate and forming a lattice of dielectric material in the base material, wherein the lattice of dielectric material is formed so that the photonic crystal layer is homogenous with respect to a first direction and non-homogenous with respect to a second direction and a third direction; and
performing one of the following steps:
forming a light-emitting diode over the photonic crystal layer or the reflective layer through a plurality of epitaxial growth processes; and
bonding a light-emitting diode to the photonic crystal layer or the reflective layer.
20. The method of claim 19 , wherein:
the forming of the reflective layer comprises forming a stack of alternating materials with alternating high and low refractive indices;
the depositing of the base material comprises depositing GaN, AlGaN, or Si as the base material; and
the forming of the lattice of dielectric material comprises:
forming a lattice of openings in a repeating pattern through the base material; and
filling the lattice of openings with one of: air, silicon dioxide, titanium dioxide, GaN, or AlGaN.