Granted Patent B1

US 8,836,098 · App. 13/894,440 · Granted Sep 16, 2014

Abstract

Claims (32)

1. A surface mount semiconductor device, comprising:

an external active face;

external contact elements exposed in an array at said external active face for mechanical and electrical connection to an external support;

a semiconductor die connected electrically internally with said external contact elements; and

a reinforcement layer of electrically insulating material extending between and surrounding laterally at least peripheral ones of said external contact elements of said array, wherein said reinforcement layer comprises openings surrounding laterally respective ones of said peripheral external contact elements, and wherein said openings are tapered with the taper closing in away from the semiconductor die to form conical cavities such that said reinforcement layer contacts intimately and supports at least said peripheral external contact elements;

wherein said reinforcement layer extends to at least thirty percent (30%) of the height of said peripheral external contact elements at said active face.

2. The semiconductor device of claim 1 , wherein said reinforcement layer extends to less than fifty percent (50%) of the height of said peripheral external contact elements at said active face.

3. The semiconductor device of claim 1 , wherein said external contact elements comprise solder elements and said openings comprise solder wetting linings contacting said respective ones of said solder elements.

4. The semiconductor device of claim 1 , wherein said semiconductor die has an active face attached to said external contact elements and said reinforcement layer of electrically insulating material.

5. The semiconductor device of claim 1 , further comprising:

a substrate having internal contact elements electrically connected internally with said semiconductor die, wherein said external contact elements connect electrically internally with said internal contact elements of said substrate and are located on said substrate at said active face of said semiconductor device.

6. The semiconductor device of claim 5 , wherein said reinforcement layer of electrically insulating material adheres to said substrate.

7. The semiconductor device of claim 5 , wherein said substrate comprises laminated layers and said reinforcement layer of electrically insulating material comprises at least one of said laminated layers at said external active face.

8. A surface mount semiconductor device, comprising:

an external active face;

a substrate having internal contact elements in an array;

external contact solder elements connected mechanically and electrically to respective ones of said internal contact elements and exposed in an array at said external active face for mechanical and electrical connection to an external support;

a semiconductor die connected electrically internally with said internal contact elements; and

a reinforcement member of electrically insulating material located at said active face and extending between at least peripheral ones of said external contact solder elements of said array, wherein said reinforcement member comprises openings that laterally surround respective ones of said peripheral external contact solder elements, wherein said openings are tapered with the taper closing in away from the semiconductor die to form conical cavities such that said reinforcement member contacts and supports said peripheral external contact solder elements;

wherein said substrate includes a solder mask layer to which said reinforcement member adheres.

9. The semiconductor device of claim 8 , wherein said openings include solder wetting linings contacting said respective ones of at least said peripheral external contact solder elements.

10. A method of assembling a surface mount semiconductor device having an external active face, the method comprising:

providing a semiconductor die;

providing a substrate having an array of internal contact elements;

attaching the semiconductor die to the substrate and electrically connecting the internal contact elements to the semiconductor die;

providing a reinforcement member of electrically insulating material having an array of openings corresponding with at least peripheral ones of the internal contact elements of the array;

assembling the reinforcement member with the substrate, wherein the reinforcement member is located at said external active face; and

providing external contact elements connected electrically internally with the internal contact elements and exposed in an array at said external active face for mechanical and electrical connection to an external support;

wherein the reinforcement member extends between at least peripheral ones of said external contact elements, wherein the openings are tapered with the taper closing in away from the semiconductor die to form conical cavities such that the reinforcement member intimately contacts and supports the peripheral external contact elements.

11. The method of claim 10 , wherein the external contact elements comprise solder balls and the openings comprise solder wetting linings contacting respective ones of at least the peripheral external contact elements.

12. The method of claim 10 , wherein the reinforcement layer extends to at least thirty percent (30%) of the height of the peripheral external contact elements at the active face.

13. The method of claim 12 , wherein the reinforcement layer extends to less than fifty percent (50%) of the height of the peripheral external contact elements at the active face.

Assignments (11)