IP Library Granted Patent US 9,029,920
Granted Patent B2
US 9,029,920 · App. 13/909,328 · Granted May 12, 2015

Semiconductor devices and methods of fabrication with reduced gate and contact resistances

Inventors: Ruilong Xie (Schenectady, NY); Xiuyu Cai (Niskayuna, NY); Vimal Kamineni (Albany, NY); Kangguo Cheng (Schenectady, NY); Ali Khakifirooz (Mountain View, CA)
Assignees: GLOBALFOUNDRIES Inc.; International Business Machines Corporation
H01L29/42376H01L21/283H01L29/41775H01L21/28088H01L21/28114H01L29/665H01L29/6653H01L29/66545H01L29/66628H01L21/823425H01L21/823475
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Quick Facts
Patent No.
US 9,029,920
App. No.
13/909,328
Granted
May 12, 2015
Kind
B2
Abstract

Semiconductor structures with reduced gate and/or contact resistances and fabrication methods are provided. The method includes: providing a semiconductor device, which includes forming a transistor of the semiconductor device, where the transistor forming includes: forming a T-shaped gate for the transistor, the T-shaped gate being T-shaped in elevational cross-section; and forming an inverted-T-shaped contact to an active region of the transistor, the inverted-T-shaped contact including a conductive structure with an inverted T-shape in elevational cross-section.

Claims (28)

1. A method comprising:

providing a semiconductor device, the providing comprising:

forming a transistor of the semiconductor device, the forming comprising;

forming a T-shaped gate for the transistor, the T-shaped gate being T-shaped in elevational cross-section; and

forming an inverted-T-shaped contact to an active region of the transistor, the inverted-T-shaped contact comprising a conductive structure with an inverted-T-shape in elevational cross-section, wherein the inverted-T-shaped contact is self-aligned, at least in part, to the T-shaped gate.

2. The method of claim 1 , wherein forming the transistor further comprises providing a sidewall spacer adjacent to the T-shaped gate of the transistor and at least partially separating the T-shaped gate and the inverted-T-shaped contact, and wherein a portion of the T-shaped gate extends over the sidewall spacer.

3. The method of claim 2 , wherein the sidewall spacer is a first sidewall spacer and wherein forming the transistor further comprises providing a second sidewall spacer adjacent to the T-shaped gate and at least partially separating the T-shaped gate and the inverted-T-shaped contact of the transistor, the second sidewall spacer residing, at least partially, above the first sidewall spacer.

4. The method of claim 3 , wherein forming the transistor further comprises providing the second sidewall spacer with an outer wall away from the T-shaped gate extending beyond an outer wall of the first sidewall spacer away from the T-shaped gate.

5. The method of claim 3 , wherein the second sidewall spacer comprises a reverse sidewall spacer disposed adjacent to a sidewall of the T-shaped gate of the transistor.

6. The method of claim 3 , wherein the first sidewall spacer comprises a first material and the second sidewall spacer comprises a second material, the first material and the second material being different materials, and wherein the second material has a dielectric constant less than that of the first material.

7. The method of claim 6 , wherein the first material comprises a nitride and the second material comprises at least one of an oxide or a nitride.

8. The method of claim 6 , wherein the dielectric constant of the second material is less than that of silicon nitride.

9. The method of claim 1 , wherein forming the inverted-T-shaped contact comprises forming the conductive structure over and in electrical contact with a silicide, and the silicide residing over or comprising part of the active region, and the active region being one of a drain region or a source region of the transistor.

10. The method of claim 1 , wherein forming the T-shaped gate comprises forming a horizontal portion of the T-shaped gate over a vertical portion of the T-shaped gate, the horizontal portion extending substantially symmetrically laterally out from the vertical portion of the T-shaped gate, and wherein forming the transistor further comprises providing another inverted-T-shaped contact, the another inverted-T-shaped contact also being self-aligned, at least in part, to the T-shaped gate of the transistor and being on an opposite side of the T-shaped gate from the inverted-T-shaped contact.

11. The method of claim 1 , wherein forming the T-shaped gate comprises forming a horizontal portion of the T-shaped gate over a vertical portion of the T-shaped gate, the horizontal portion extending asymmetrical laterally out from the vertical portion of T-shaped gate, and wherein forming the transistor further comprises providing another contact, the another contact being non-self-aligned to the T-shaped gate of the transistor, and being on an opposite side of the T-shaped gate from the inverted-T-shaped contact.

12. A semiconductor device comprising:

a transistor, the transistor comprising;

a substrate;

a T-shaped gate disposed over the substrate, the T-shaped gate being T-shaped in elevational cross-section; and

an inverted-T-shaped contact to an active region of the transistor, the inverted-T-shaped contact comprising a conductive structure with an inverted-T-shape in elevational cross-section, wherein the inverted-T-shaped contact is self-aligned at least in part, to the T-shaped gate.

13. The semiconductor device of claim 12 , further comprising a sidewall spacer disposed adjacent to the T-shaped gate and at least partially separating the T-shaped gate and the inverted-T-shaped contact, and wherein a portion of the T-shaped gate extends over the sidewall spacer.

14. The semiconductor device of claim 13 , wherein the sidewall spacer is a first sidewall spacer and the semiconductor device further comprises a second sidewall spacer disposed adjacent to the T-shaped gate and at least partially separating the T-shaped gate and the inverted-T-shaped contact of the transistor, the second sidewall spacer residing, at least partially, above the first sidewall spacer.

15. The semiconductor device of claim 14 , wherein the second sidewall spacer comprises an outer wall away from the T-shaped gate extending beyond an outer wall of the first sidewall spacer away from the T-shaped gate.

16. The semiconductor device of claim 15 , wherein the first sidewall spacer comprises a first material and the second sidewall comprises a second material, the first material and the second material being different materials, and wherein the second material has a dielectric constant less than that of the first material.

17. The semiconductor device of claim 16 , wherein the first material comprises a nitride and the second material comprises at least one of an oxide or a nitride.

18. The semiconductor device of claim 12 , wherein the inverted-T-shaped contact comprises the conductive structure residing over and in electrical contact with a silicide, the silicide residing over or comprising part of the active region, and the active region being one of a drain region or a source region of the transistor.

19. The semiconductor device of claim 12 , wherein the T-shaped gate comprises a horizontal portion of the T-shaped gate over a vertical portion of the T-shaped gate, the horizontal portion extending substantially symmetrically laterally out from the vertical portion of the T-shaped gate, and wherein the semiconductor device further comprises another inverted-T-shaped contact, the another inverted-T-shaped contact also being self-aligned, at least in part, to the T-shaped gate of the transistor and being on an opposite side of the T-shaped gate from the inverted-T-shaped contact.

20. The semiconductor device of claim 12 , wherein the T-shaped gate comprises a horizontal portion of the T-shaped gate over a vertical portion of the T-shaped gate, the horizontal portion extending asymmetrical laterally out from the vertical portion of the T-shaped gate, and wherein the semiconductor device further comprises another contact, the another contact being non-self-aligned to the T-shaped gate of the transistor, and being on an opposite side of the T-shaped gate from the inverted-T-shaped contact.

Assignments (5)
RELEASE OF SECURITY INTEREST Recorded May 12, 2021
From: WILMINGTON TRUST, NATIONAL ASSOCIATION
To: GLOBALFOUNDRIES U.S. INC.
Reel/Frame 056987/0001 →
RELEASE OF SECURITY INTEREST Recorded Nov 20, 2020
From: WILMINGTON TRUST, NATIONAL ASSOCIATION
To: GLOBALFOUNDRIES INC.
Reel/Frame 054636/0001 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Nov 2, 2020
From: GLOBALFOUNDRIES INC.
To: GLOBALFOUNDRIES U.S. INC.
Reel/Frame 054633/0001 →
SECURITY AGREEMENT Recorded Nov 29, 2018
From: GLOBALFOUNDRIES INC.
To: WILMINGTON TRUST, NATIONAL ASSOCIATION
Reel/Frame 049490/0001 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jun 4, 2013
From: XIE, RUILONG; CAI, XIUYU; KAMINENI, VIMAL; CHENG, KANGGUO; KHAKIFIROOZ, ALI
To: GLOBALFOUNDRIES INC.; INTERNATIONAL BUSINESS MACHINES CORPORATION
Reel/Frame 030541/0148 →
Continuity (1)
Related Publication 20140353734A1 · Dec 4, 2014