IP Library Granted Patent US 8,937,020
Granted Patent B2
US 8,937,020 · App. 13/922,323 · Granted Jan 20, 2015

Sputtering target and manufacturing method thereof, and transistor

Inventors: Shunpei Yamazaki (Tokyo, JP); Toru Takayama (Kanagawa, JP); Keiji Sato (Kanagawa, JP)
Assignee: Semiconductor Energy Laboratory Co., Ltd.
B29C31/008C04B2111/00844C04B41/009H01L29/7869C04B35/453C23C14/3414H01L21/02422H01L21/02631C04B41/0072C04B2235/77H01L29/42384C04B2235/658H01L29/78618C04B2235/666C04B2235/3284C04B35/01C23C14/564C04B35/6455C04B2235/3286H01L21/02488C04B2235/3418H01L21/0242C23C14/10C04B2235/662H01L29/41733C04B35/645H01L21/02554H01L29/66742C04B41/80H01L21/02565H01L29/45
View Patent ↗
Loading inventors, assignments & file history…
Monitor This Case
Get email alerts when status or documents change.
Order Certified Copies
Most orders are placed with the USPTO same day — all within 24 business hours.
Order via The Patent Place →
Pre-filled with this patent's details
Quick Facts
Patent No.
US 8,937,020
App. No.
13/922,323
Granted
Jan 20, 2015
Kind
B2
Abstract

One object is to provide a deposition technique for forming an oxide semiconductor film. By forming an oxide semiconductor film using a sputtering target including a sintered body of a metal oxide whose concentration of hydrogen contained is low, for example, lower than 1×10 16 atoms/cm 3 , the oxide semiconductor film contains a small amount of impurities such as a compound containing hydrogen typified by H 2 O or a hydrogen atom. In addition, this oxide semiconductor film is used as an active layer of a transistor.

Claims (31)

1. A manufacturing method of a sputtering target, comprising:

mixing and baking a plurality of metal oxides to form a sintered body;

performing a mechanical processing on the sintered body so as to form a target;

cleaning the target; and

performing a heat treatment on the cleaned target.

2. The manufacturing method according to claim 1 , wherein the cleaning step is performed by an ultrasonic cleaning.

3. The manufacturing method according to claim 1 , wherein a temperature of the heat treatment is 425° C. to 750° C. inclusive.

4. The manufacturing method according to claim 1 , wherein the heat treatment is performed so that a concentration of hydrogen atom contained in the sintered body is lower than 1×10 16 atoms/cm 3 .

5. The manufacturing method according to claim 1 ,

wherein the heat treatment is performed in a heat treatment apparatus into which at least one gases of nitrogen, helium, neon and argon is introduced,

wherein a purity of the at least one gases is set to be 6N or 7N or higher, and

wherein the 6N is 99.9999% and the 7N is 99.99999%.

6. The manufacturing method according to claim 1 , wherein the plurality of metal oxides includes zinc oxide, gallium oxide, and indium oxide.

7. A manufacturing method of a sputtering target, comprising:

mixing and baking a plurality of metal oxides to form a sintered body;

performing a mechanical processing on the sintered body so as to form a target;

cleaning the target;

performing a heat treatment on the cleaned target; and

attaching the target to a backing plate.

8. The manufacturing method according to claim 7 , wherein the cleaning step is performed by an ultrasonic cleaning.

9. The manufacturing method according to claim 7 , wherein a temperature of the heat treatment is 425° C. to 750° C. inclusive.

10. The manufacturing method according to claim 7 , wherein the heat treatment is performed so that a concentration of hydrogen atom contained in the sintered body is lower than 1×10 16 atoms/cm 3 .

11. The manufacturing method according to claim 7 ,

wherein the heat treatment is performed in a heat treatment apparatus into which at least one gases of nitrogen, helium, neon and argon is introduced,

wherein a purity of the at least one gases is set to be 6N or 7N or higher, and

wherein the 6N is 99.9999% and the 7N is 99.99999%.

12. The manufacturing method according to claim 7 , wherein the plurality of metal oxides includes zinc oxide, gallium oxide, and indium oxide.

13. The manufacturing method according to claim 1 , wherein the filling rate of the sputtering target for film formation is 90% or higher.

14. The manufacturing method according to claim 7 , wherein the filling rate of the sputtering target for film formation is 90% or higher.

15. The manufacturing method according to claim 1 , wherein the heat treatment is performed so that a concentration of hydrogen atom contained in the sintered body is lower than 5×10 19 atoms/cm 3 .

16. The manufacturing method according to claim 7 , wherein the heat treatment is performed so that a concentration of hydrogen atom contained in the sintered body is lower than 5×10 19 atoms/cm 3 .

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Feb 14, 2014
From: YAMAZAKI, SHUNPEI; TAKAYAMA, TORU; SATO, KEIJI
To: SEMICONDUCTOR ENERGY LABORATORY CO., LTD.
Reel/Frame 032216/0978 →
Priority Claims (1)
JP 2009-260224 · Nov 13, 2009 · national
Continuity (2)
Division 12945421 · Nov 12, 2010
Related Publication 20130277895A1 · Oct 24, 2013