IP Library Granted Patent US 9,287,573
Granted Patent B2
US 9,287,573 · App. 13/938,029 · Granted Mar 15, 2016

Lithium battery cell with protective membrane having a garnet like structure

Inventors: Steven J. Visco (Berkeley, CA); Yevgeniy S. Nimon (Danville, CA); Bruce D. Katz (Moraga, CA)
Assignee: PolyPlus Battery Company
H01M8/08H01M2/1673H01M4/382H01M6/04H01M6/045H01M12/02H01M12/04H01M12/06Y10T29/49108
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Quick Facts
Patent No.
US 9,287,573
App. No.
13/938,029
Granted
Mar 15, 2016
Kind
B2
Abstract

Li/air battery cells are configurable to achieve very high energy density. The cells include a protected a lithium metal or alloy anode and an aqueous catholyte in a cathode compartment. In addition to the aqueous catholyte, components of the cathode compartment include an air cathode (e.g., oxygen electrode) and a variety of other possible elements.

Claims (62)

1. An electrochemical device comprising:

a first electrode comprising a lithium anode;

a protective membrane architecture comprising a lithium ion conducting oxide having a garnet like structure; and

a second electrode in ionic communication with the first electrode via the protective membrane architecture.

2. The device of claim 1 , wherein the lithium ion conducting oxide is selected from the group consisting of Li 5 La 3 M 2 O 12 , where M=Nb or Ta.

3. The device of claim 1 , wherein the lithium ion conducting oxide is Li 5 La 3 Nb 2 O 12 .

4. The device of claim 1 , wherein the lithium ion conducting oxide is Li 5 La 3 Ta 2 O 12 .

5. The device of claim 1 wherein the lithium anode is selected from the group consisting of lithium metal, a lithium intercalation material and a lithium alloy.

6. A battery cell, comprising:

a protected anode, comprising,

a lithium anode having a first surface and a second surface,

a protective membrane architecture on at least the first surface of the anode,

a cathode compartment comprising a cathode for reducing molecular oxygen and an aqueous catholyte comprising water, an active first substance material comprising an active first salt dissolved therein, and a second non-active lithium salt different than the active first salt, wherein the catholyte, prior to initial discharge, has an equilibrium relative humidity of less than 50%; and,

wherein the protective membrane architecture comprises one or more materials configured to provide a first membrane surface chemically compatible with the alkali metal anode in contact with the anode, and a second membrane surface substantially impervious to and chemically compatible with the components of the cathode compartment.

7. The cell of claim 6 , wherein the active first salt is selected from the group consisting of a halide, nitrate or ammonium salt.

8. The cell of claim 7 , wherein the concentration of the active first salt is at least 2 Molar.

9. The cell of claim 7 , wherein the active first salt is AlCl 3 , NH 4 NO 3 , NH 4 Br, NH 4 Cl, NH 4 I or NH 4 CNS.

10. The cell of claim 6 , wherein the active first salt and the non-active second salt have a common salt component.

11. The cell of claim 10 , wherein the common salt component is a halogen or nitrate.

12. The cell of claim 11 , wherein the active first salt and the non-active second salt are both halides but do not have a common halogen anion.

13. The cell of claim 6 , wherein the catholyte, prior to initial discharge, has a halide or nitrate concentration of at least 6 Molar and a Li concentration of at least 2 Molar.

14. The cell of claim 6 , wherein the catholyte, prior to initial discharge, has an equilibrium relative humidity of less than 15%.

15. The cell of claim 6 , wherein the catholyte is a saturated salt solution.

16. A battery cell, comprising:

a protected anode, comprising,

a lithium anode having a first surface and a second surface,

a protective membrane architecture on at least the first surface of the anode,

a cathode compartment, prior to initial discharge, comprising:

a cathode for reducing molecular oxygen;

an aqueous catholyte;

a solid phase active substance material, water soluble and in contact with the aqueous catholyte; and

a reservoir disposed between the cathode and the protected anode, the reservoir comprising a porous solid structure chemically compatible with the catholyte and chemically and electrochemically compatible with the cathode, at least a portion of the surface or the pore structure of the solid porous reservoir structure substantially covered or containing and/or in contact with the solid phase active substance material;

wherein the catholyte, prior to initial discharge, has an equilibrium relative humidity of less than 50%; and

wherein the protective membrane architecture comprises one or more materials configured to provide a first membrane surface chemically compatible with the alkali metal anode in contact with the anode, and a second membrane surface substantially impervious to and chemically compatible with the components of the cathode compartment.

17. The cell of claim 16 , wherein the solid phase active substance material is a solid phase hygroscopic active salt in contact with the catholyte.

18. The cell of claim 17 , wherein the solid phase active salt comprises a halogen, a nitrate or an ammonium salt.

19. The cell of claim 16 , wherein the active solid phase active substance material is in the form of a compact.

20. A battery cell, comprising:

a protected anode, comprising,

a lithium metal anode having a first surface and a second surface,

a protective membrane architecture on at least the first surface of the anode,

a cathode compartment comprising a cathode for reducing molecular oxygen, an aqueous catholyte, and a porous inorganic solid reservoir structure disposed between the protected anode and the cathode, wherein a portion of the porous inorganic solid is electronically conductive;

wherein sufficient catholyte is present in the reservoir pores to maintain sufficient ionic communication between the cathode and the anode;

wherein the catholyte, prior to initial discharge, has an equilibrium relative humidity of less than 50%; and

wherein the protective membrane architecture comprises one or more materials configured to provide a first membrane surface chemically compatible with the alkali metal anode in contact with the anode, and a second membrane surface substantially impervious to and chemically compatible with the components of the cathode compartment.

21. The cell of claim 20 , wherein the solid porous reservoir structure comprises a carbonaceous porous structure.

22. A battery cell, comprising:

a protected anode, comprising,

a lithium metal anode having a first surface and a second surface,

a protective membrane architecture on at least the first surface of the anode,

a cathode compartment comprising a cathode for reducing molecular oxygen, an active aqueous catholyte, and a solid porous reservoir structure;

wherein the catholyte, prior to initial discharge, has an equilibrium relative humidity of less than 50%; and,

wherein the protective membrane architecture comprises one or more materials configured to provide a first membrane surface chemically compatible with the alkali metal anode in contact with the anode, and a second membrane surface substantially impervious to and chemically compatible with the components of the cathode compartment; and

wherein one or more of the cathode and the solid porous reservoir structure is configured to expand during cell discharge.

23. The cell of claim 22 , wherein the solid porous reservoir is or comprises an elastic polymeric porous structure.

24. A battery cell, comprising:

a protected anode, comprising,

a lithium metal anode having a first surface and a second surface,

a protective membrane architecture on at least the first surface of the anode,

a cathode compartment comprising a cathode for reducing molecular oxygen, an aqueous catholyte, and a hydrogel reservoir structure;

wherein the catholyte, prior to initial discharge, has an equilibrium relative humidity of less than 50%; and,

wherein the protective membrane architecture comprises one or more materials configured to provide a first membrane surface chemically compatible with the alkali metal anode in contact with the anode, and a second membrane surface substantially impervious to and chemically compatible with the components of the cathode compartment.

Assignments (2)
CONFIRMATORY LICENSE Recorded Oct 25, 2018
From: POLYPLUS BATTERY COMPANY
To: U.S. DEPARTMENT OF ENERGY
Reel/Frame 047305/0346 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jan 13, 2016
From: VISCO, STEVEN J.; NIMON, YEVGENIY S.; KATZ, BRUCE D.
To: POLYPLUS BATTERY COMPANY
Reel/Frame 037475/0323 →
Continuity (15)
Continuation 13663224 · Oct 29, 2012
Continuation 12484063 · Jun 12, 2009
Continuation 12484065 · Jun 12, 2009
Continuation 12484079 · Jun 12, 2009
Continuation 12484081 · Jun 12, 2009
Continuation 13938029
Continuation In Part 13556073 · Jul 23, 2012
Continuation 12163821 · Jun 27, 2008
Provisional Application 61159786 · Mar 12, 2009
Provisional Application 61078294 · Jul 3, 2008
Provisional Application 61061972 · Jun 16, 2008
Provisional Application 61056794 · May 28, 2008
Provisional Application 60970896 · Sep 7, 2007
Provisional Application 60937709 · Jun 29, 2007
Related Publication 20140050994A1 · Feb 20, 2014