IP Library Granted Patent US 9,093,557
Granted Patent B2
US 9,093,557 · App. 13/961,318 · Granted Jul 28, 2015

Completing middle of line integration allowing for self-aligned contacts

Inventors: Guillaume Bouche (Albany, NY); Haiting Wang (Clifton Park, NY)
Assignee: GLOBALFOUNDRIES Inc.
H01L21/823828H01L21/82385H01L27/092H01L21/823864
View Patent ↗
Loading inventors, assignments & file history…
Monitor This Case
Get email alerts when status or documents change.
Order Certified Copies
Most orders are placed with the USPTO same day — all within 24 business hours.
Order via The Patent Place →
Pre-filled with this patent's details
Quick Facts
Patent No.
US 9,093,557
App. No.
13/961,318
Granted
Jul 28, 2015
Kind
B2
Abstract

In general, aspects of the present invention relate to approaches for forming a semiconductor device such as a FET having complete middle of line integration. Specifically, a hard mask layer and set of spacers are removed from the gate stacks leaving behind (among other things) a set of dummy gates. A liner layer is formed over the set of dummy gates and over a source-drain region adjacent to the set of dummy gates. The liner layer is then removed from a top surface (or at least a portion thereof) of the set of dummy gates and the source-drain region. An inter-layer dielectric (ILD) is then deposited over the set of dummy gates and over the source-drain region, and the set of dummy gates are then removed. The result is an environment in which a self-aligned contact to the source-drain region can be deposited.

Claims (48)

1. A method for completing middle of line integration in a semiconductor device, comprising:

removing a hard mask layer and a set of spacers from a set of dummy gates;

depositing a liner layer over the set of dummy gates and over a source-drain region adjacent to the set of dummy gates subsequent to removing the hard mask layer and set of spacers;

removing the liner layer from at least a portion of a top surface of the set of dummy gates and from at least a portion of a top surface of the source-drain region;

depositing an inter-layer dielectric (ILD) over the set of dummy gates and over the source-drain region subsequent to the removing of the liner layer, and

removing the set of dummy gates.

2. The method of claim 1 , further comprising forming a replacement metal gate transistor.

3. The method of claim 2 , further comprising:

forming a NFET region over a substrate; and

forming a PFET region over the substrate.

4. The method of claim 3 , further comprising:

forming a set of phosphorus-doped Si (SiP) regions of a raised source-drain (RSD) in the NFET region; and

forming a set of silicon germanium (SiGe) regions of the RSD in the PFET region.

5. The method of claim 1 , the set of dummy gates comprising at least one of: poly silicon, SiOC or SiOCN.

6. The method of claim 1 , the liner layer comprising at least one of: a silicon nitride, SiOC or SiOCN.

7. The method of claim 1 , further comprising polishing the ILD.

8. The method of claim 1 , the liner layer being removed via polishing or etching.

9. The method of claim 1 , further comprising a semiconductor device formed according to the method of claim 1 .

10. A method for completing middle of line integration in a semiconductor device, comprising:

removing a hard mask layer and a set of spacers from a first gate stack and a second gate stack, the first gate stack having a first dummy gate, and the second gate stack having a second dummy gate;

depositing a liner layer over the first dummy gate and the second dummy gate and over a source-drain region adjacent to the first dummy gate and the second dummy gate subsequent to removing the hard mask layer and set of spacers;

removing the liner layer from at least a portion of a top surface of the first dummy gate and the second dummy gate and from at least a portion of a top surface of the source-drain region; and

depositing an inter-layer dielectric (ILD) over the first dummy gate and over the second dummy gate and over the source-drain region subsequent to the removing of the liner layer,

removing the first dummy gate and the second dummy gate, leaving a first recess and a second recess that are at least partially bounded by a remainder of the liner layer;

depositing a first gate in a first recess and a second gate in the second recess; and

depositing a set of contacts to the source-drain region, an alignment of the set of contacts having middle of line integration based on the remainder of the liner layer.

11. The method of claim 10 , further comprising forming a replacement metal gate transistor.

12. The method of claim 11 , the transistor comprising:

forming a NFET region over a substrate; and

forming a PFET region over the substrate.

13. The method of claim 12 , further comprising:

forming a set of phosphorus-doped Si (SiP) regions of a raised source-drain (RSD) in the NFET region; and

forming a set of silicon germanium (SiGe) regions of the RSD in the PFET region.

14. The method of claim 10 , the set of dummy gates comprising at least one of: poly silicon, SiOC or SiOCN.

15. The method of claim 10 , the liner layer comprising at least one of: a silicon nitride, SiOC or SiOCN.

16. The method of claim 10 , further comprising polishing the ILD.

17. The method of claim 10 , the liner layer being removed via polishing or etching.

18. The method of claim 10 , further comprising a semiconductor device formed according to the method of claim 1 .

19. A method for completing middle of line integration in a semiconductor device, comprising:

identifying a location for a self-aligned contact to a source-drain region adjacent to a first gate stack and a second gate stack of a semiconductor device, the first gate stack having a first dummy gate and the second gate stack having a second dummy gate;

removing a hard mask layer and a set of spacers from the first gate stack and the second gate stack;

depositing a liner layer over the first dummy gate and the second dummy gate and over the source-drain region subsequent to removing the hard mask layer and set of spacers;

removing the liner layer from at least a portion of a top surface of the first dummy gate and the second dummy gate and from at least a portion of a top surface of the source-drain region;

depositing an inter-layer dielectric (ILD) over the set of dummy gates and over the source-drain region subsequent to the removing of the liner layer, and

removing the first dummy gate and the second dummy gate, leaving a first recess and a second recess that are at least partially bounded by a remainder of the liner layer;

depositing a first gate in a first recess and a second gate in the second recess; and

depositing a set of contacts to the source-drain region, an alignment of the set of contacts having middle of line integration based on the remainder of the liner layer.

20. The method of claim 19 , further comprising a semiconductor device formed according to the method of claim 1 .

Assignments (4)
RELEASE OF SECURITY INTEREST Recorded May 12, 2021
From: WILMINGTON TRUST, NATIONAL ASSOCIATION
To: GLOBALFOUNDRIES U.S. INC.
Reel/Frame 056987/0001 →
RELEASE OF SECURITY INTEREST Recorded Nov 20, 2020
From: WILMINGTON TRUST, NATIONAL ASSOCIATION
To: GLOBALFOUNDRIES INC.
Reel/Frame 054636/0001 →
SECURITY AGREEMENT Recorded Nov 29, 2018
From: GLOBALFOUNDRIES INC.
To: WILMINGTON TRUST, NATIONAL ASSOCIATION
Reel/Frame 049490/0001 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Aug 7, 2013
From: BOUCHE, GUILLAUME; WANG, HAITING
To: GLOBALFOUNDRIES INC.
Reel/Frame 030962/0059 →
Continuity (1)
Related Publication 20150041909A1 · Feb 12, 2015