Devices and stacked microelectronic packages with package surface conductors and methods of their fabrication
View Patent ↗Embodiments of methods for forming a device include performing an oxidation inhibiting treatment to exposed ends of first and second device-to-edge conductors, and forming a package surface conductor to electrically couple the exposed ends of the first and second device-to-edge conductors. Performing the oxidation inhibiting treatment may include applying an organic solderability protectant coating to the exposed ends, or plating the exposed ends with a conductive plating material. The method may further include applying a conformal protective coating over the package surface conductor. An embodiment of a device formed using such a method includes a package body, the first and second device-to-edge conductors, the package surface conductor on a surface of the package body and extending between the first and second device-to-edge conductors, and the conformal protective coating over the package surface conductor.
1. A method comprising:
performing an oxidation inhibiting treatment to a first exposed end of a first device-to-edge conductor that is exposed at a sidewall of a microelectronic package and to a second exposed end of a second device-to-edge conductor that is exposed at a sidewall of a microelectronic package; and
forming a package surface conductor over the sidewall to electrically couple the first device-to-edge conductor and the second device-to-edge conductor.
2. The method of claim 1 , wherein performing the oxidation inhibiting treatment is selected from applying an organic solderability protectant coating to the first and second exposed ends, and plating the first and second exposed ends with a conductive plating material.
3. The method of claim 1 , wherein forming the package surface conductor comprises dispensing one or more conductive materials between the first and second exposed ends using one or more dispensing methods selected from spraying, inkjet printing, aerosol jet printing, stencil printing, and needle dispense.
4. The method of claim 1 , wherein the package surface conductor is formed from one or more conductive materials that are selected from an electrically conductive adhesive, conductive polymer, a polymer filled with conductive particles, a metal alloy, metal coated organic particles, metal coated ceramic particles, solder paste, solder-filled adhesive, nanoparticle-filled ink, a liquid metal, a metal-containing adhesive, a metal-containing epoxies, electrically-conductive pastes, indium, and bismuth.
5. The method of claim 1 , wherein the first device-to-edge conductor is included within a first layer that is proximate a top surface of a microelectronic package, and the second device-to-edge conductor is included within a second layer that is proximate a bottom surface of the microelectronic package, and wherein the package surface conductor is a top-side-to-bottom-side package surface conductor.
6. The method of claim 1 , wherein the first device-to-edge conductor is included within a first layer that is proximate a first surface of a microelectronic package, and the second device-to-edge conductor is included within a second layer that is proximate the first surface of the microelectronic package, and wherein the package surface conductor is an inter-layer package surface conductor.
7. The method of claim 1 , further comprising:
forming a package body by stacking a first microelectronic package that has a first sidewall on a second microelectronic package that has a second sidewall, wherein the first sidewall forms a first portion of a surface of the package body, the second sidewall forms a second portion of the surface, the first microelectronic package includes an embedded first microelectronic device that is electrically coupled with the first device-to-edge conductor, the second microelectronic package includes an embedded second microelectronic device that is electrically coupled with the second device-to-edge conductor, and the package surface conductor is formed on the surface of the package body.
8. The method of claim 7 , wherein the package surface conductor is an inter-package package surface conductor.
9. The method of claim 1 , further comprising:
applying a conformal protective coating over the package surface conductor.
10. The method of claim 9 , wherein the conformal protective coating is selected from silicone, urethane, and parylene.
11. A method comprising:
performing an oxidation inhibiting treatment to a first exposed end of a first device-to-edge conductor of that is exposed at a sidewall of a microelectronic package and to a second exposed end of a second device-to-edge conductor that is exposed at a sidewall of a microelectronic package by applying an organic solderability protectant coating to the first and second exposed ends; and
forming a package surface conductor over the sidewall to electrically couple the first device-to-edge conductor and the second device-to-edge conductor; and
applying a conformal protective coating over the package surface conductor.
12. The method of claim 11 , wherein the conformal protective coating is selected from silicone, urethane, and parylene.
13. The method of claim 11 , wherein forming the package surface conductor is selected from forming a top-side-to-bottom-side package surface conductor, forming an inter-layer package surface conductor, and forming an inter-package package surface conductor.
14. The method of claim 11 , wherein the package surface conductor is formed from one or more conductive materials selected from an electrically conductive adhesive, conductive polymer, a polymer filled with conductive particles, a metal alloy, metal coated organic particles, metal coated ceramic particles, solder paste, solder-filled adhesive, nanoparticle-filled ink, a liquid metal, a metal-containing adhesive, a metal-containing epoxies, electrically-conductive pastes, indium, and bismuth.