IP Library Granted Patent US 9,190,465
Granted Patent B2
US 9,190,465 · App. 14/190,611 · Granted Nov 17, 2015

FinFET device

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Quick Facts
Patent No.
US 9,190,465
App. No.
14/190,611
Granted
Nov 17, 2015
Kind
B2
Abstract

A method for fabricating a field effect transistor device includes removing a portion of a first semiconductor layer and a first insulator layer to expose a portion of a second semiconductor layer, wherein the second semiconductor layer is disposed on a second insulator layer, the first insulator layer is disposed on the second semiconductor layer, and the first semiconductor layer is disposed on the first insulator layer, removing portions of the first semiconductor layer to form a first fin disposed on the first insulator layer and removing portions of the second semiconductor layer to form a second fin disposed on the second insulator layer, and forming a first gate stack over a portion of the first fin and forming a second gate stack over a portion of the second fin.

Claims (21)

1. A method for fabricating a field effect transistor device on a semiconductor on insulator (SOI) wafer including a substrate layer, a second insulator layer disposed on the substrate layer, a second semiconductor layer disposed on the second insulator layer, a first insulator layer disposed on the second semiconductor layer, and a first semiconductor layer disposed on the first insulator layer, the method comprising:

prior to performing any fin patterning, patterning a first lithographic mask so as to cover a first portion of the first semiconductor layer and expose a second portion of the first semiconductor layer;

with the first patterned lithographic mask in place, completely removing the exposed second portion of the first semiconductor layer and completely removing a second portion of the first insulator layer to expose a second portion of the second semiconductor layer;

removing the first patterned lithographic mask and conformally forming a hardmask layer over a top surface of the first portion of the first semiconductor layer, over an exposed side surface of the first portion of the first semiconductor layer, over an exposed side surface of a first portion of the first insulator layer, and over a top surface of the second portion of the second semiconductor layer;

forming a second patterned lithographic mask on the hardmask layer, the second patterned lithographic mask comprising fin patterns disposed over both the first portion of the first semiconductor layer and over the second portion of the second semiconductor layer;

transferring the fin patterns into the hardmask layer by etching so as to remove exposed portions of the hardmask layer;

simultaneously transferring the fin patterns into the first portion of the first semiconductor layer and the second portion of the second semiconductor layer to simultaneously completely form a first fin disposed on the first insulator layer and a second fin disposed on the second insulator layer; and

forming a first gate stack over a portion of the first fin and forming a second gate stack over a portion of the second fin.

2. The method of claim 1 , further comprising removing exposed portions of the hardmask layer following the simultaneous first fin and second fin formation.

3. The method of claim 1 , wherein the forming the first gate stack over the portion of the first fin and forming the second gate stack over the portion of the second fin comprises:

depositing a dielectric layer over exposed portions of the first insulator layer, the first fin, the second insulator layer, and the second fin;

depositing a gate conductor layer over the dielectric layer;

patterning a mask over portions of the gate conductor layer; and

removing exposed portions of the gate conductor layer and the dielectric layer.

4. The method of claim 3 , further comprising performing a planarization process on the gate conductor layer prior to patterning the mask over portions of the gate conductor layer.

5. The method of claim 1 , wherein the first semiconductor layer is arranged with a first crystalline orientation, and the second semiconductor layer is arranged with a second crystalline orientation, the first crystalline orientation is dissimilar from the second crystalline orientation.

6. The method of claim 1 , wherein the first semiconductor layer is dissimilar from the second semiconductor layer.

7. The method of claim 1 , wherein a top surface of the second fin is disposed below a top surface of the first fin.

8. The method of claim 7 , wherein a top surface of the second gate stack is disposed below a top surface of the first gate stack.

9. The method of claim 7 , wherein a top surface of the second gate stack is at a same height as a top surface of the first gate stack.

10. The method of claim 1 , further comprising leaving exposed portions of the hardmask layer in place prior to forming the first and second gate stacks.

Assignments (6)
RELEASE OF SECURITY INTEREST Recorded May 12, 2021
From: WILMINGTON TRUST, NATIONAL ASSOCIATION
To: GLOBALFOUNDRIES U.S. INC.
Reel/Frame 056987/0001 →
RELEASE OF SECURITY INTEREST Recorded Nov 20, 2020
From: WILMINGTON TRUST, NATIONAL ASSOCIATION
To: GLOBALFOUNDRIES INC.
Reel/Frame 054636/0001 →
SECURITY AGREEMENT Recorded Nov 29, 2018
From: GLOBALFOUNDRIES INC.
To: WILMINGTON TRUST, NATIONAL ASSOCIATION
Reel/Frame 049490/0001 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Oct 5, 2015
From: GLOBALFOUNDRIES U.S. 2 LLC; GLOBALFOUNDRIES U.S. INC.
To: GLOBALFOUNDRIES INC.
Reel/Frame 036779/0001 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Sep 3, 2015
From: INTERNATIONAL BUSINESS MACHINES CORPORATION
To: GLOBALFOUNDRIES U.S. 2 LLC
Reel/Frame 036550/0001 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Feb 26, 2014
From: CHENG, KANGGUO; HARAN, BALASUBRAMANIAN S.; PONOTH, SHOM; STANDAERT, THEODORUS E.; YAMASHITA, TENKO
To: INTERNATIONAL BUSINESS MACHINES CORPORATION
Reel/Frame 032303/0621 →