IP Library Granted Patent US 10,299,652
Granted Patent B2
US 10,299,652 · App. 14/219,625 · Granted May 28, 2019

Autonomous coverage robot

Inventors: Duane L. Gilbert, Jr. (Goffstown, NH); Marcus R. Williams (Medford, MA); Andrea M. Okerholm Huttlin (Somerville, MA); Elaine H. Kristant (Dunstable, MA); Sheila A. Longo (Somerville, MA); Daniel E. Kee (Somerville, MA); Marc D. Strauss (Medford, MA)
Assignee: iRobot Corporation
A47L11/4025A47L9/00A47L9/0477A47L9/0488A47L9/2805A47L11/302A47L11/34A47L11/408A47L11/4011A47L11/4041A47L11/4061A47L11/4066B60L11/1805B60L11/1816B60L11/1861B60L15/2036B60L50/52B60L53/14B60L58/12G05D1/0227G05D1/0242A47L11/125A47L11/145A47L11/161A47L11/201A47L11/282A47L11/292A47L11/30A47L11/4044A47L2201/00A47L2201/04B60L2200/40B60L2220/44B60L2240/12B60L2240/421B60L2240/423B60L2250/16B60L2260/32B60L2270/145G05D1/0225G05D1/0255G05D2201/0215Y02P90/60Y02T10/645Y02T10/705Y02T10/7005Y02T10/7044Y02T10/7072Y02T10/72Y02T10/7275Y02T90/14Y02T90/16
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Quick Facts
Patent No.
US 10,299,652
App. No.
14/219,625
Granted
May 28, 2019
Kind
B2
Abstract

A surface treatment robot includes a chassis having forward and rear ends and a drive system carried by the chassis. The drive system includes right and left driven wheels and is configured to maneuver the robot over a cleaning surface. The robot includes a vacuum assembly, a collection volume, a supply volume, an applicator, and a wetting element, each carried by the chassis. The wetting element engages the cleaning surface to distribute a cleaning liquid applied to the surface by the applicator. The wetting element distributes the cleaning liquid along at least a portion of the cleaning surface when the robot is driven in a forward direction. The wetting element is arranged substantially forward of a transverse axis defined by the right and left driven wheels, and the wetting element slidably supports at least about ten percent of the mass of the robot above the cleaning surface.

Claims (44)

1. A surface treatment robot comprising:

a drive system configured to maneuver the surface treatment robot over a cleaning surface, the drive system comprising right and left driven wheels;

a supply volume configured to hold a cleaning liquid;

an applicator in fluid communication with the supply volume, the applicator configured to dispense the cleaning liquid onto a portion of the cleaning surface;

a pad configured to engage the cleaning surface to support a forward portion of the surface treatment robot above the cleaning surface and collect the cleaning liquid distributed along at least a portion of the cleaning surface when the surface treatment robot is driven, the pad arranged forward of all of the wheels, the pad extending at least along a cleaning width defined by the right and left driven wheels, and the pad slidably supporting at least ten percent of a mass of the surface treatment robot above the cleaning surface; and

a baseplate configured to hold the pad.

2. The surface treatment robot of claim 1 , wherein the surface treatment robot weighs less than 10 kg and has at least 1 cm of cleaning width for every 1 kg of robot mass.

3. The surface treatment robot of claim 1 , wherein the applicator sprays the cleaning surface directly through one or more injection orifices.

4. The surface treatment robot of claim 1 , wherein the pad can be mounted and dismounted from the baseplate and wherein the pad comprises a woven or nonwoven pad or sheet material configured to contact the cleaning surface.

5. The surface treatment robot of claim 1 , wherein the pad extends across an entire width of the surface treatment robot.

6. The surface treatment robot of claim 1 , wherein the drive system is configured to maneuver the surface treatment robot with a volume of less than 3 L.

7. The surface treatment robot of claim 1 , wherein the supply volume is configured to hold 600 mL or greater of cleaning liquid.

8. The surface treatment robot of claim 1 , wherein the drive system is configured to provide between 100 grams-force and 700 grams-force at each wheel to propel the surface treatment robot at a maximum forward rate of between 200 mm/s and 400 mm/s.

9. The surface treatment robot of claim 1 , further comprising a chassis having forward and rear ends.

10. The surface treatment robot of claim 9 , wherein the baseplate is detachably coupled to the chassis.

11. The surface treatment robot of claim 9 , wherein the applicator is mounted directly to the chassis.

12. The surface treatment robot of claim 9 in which the chassis has a generally rectangular cross-section.

13. The surface treatment robot of claim 9 in which the baseplate is mounted to the chassis.

14. The surface treatment robot of claim 13 , further comprising a vibrating element coupled to the baseplate mounted to the chassis, the vibrating element configured to vibrate the baseplate and the pad held by the baseplate.

15. The surface treatment robot of claim 1 in which the pad is configured to collect the cleaning liquid distributed along at least a portion of the cleaning surface when the surface treatment robot is driven in a forward direction.

16. A surface treatment robot comprising:

a drive system configured to maneuver the surface treatment robot over a cleaning surface, the drive system comprising at least two driven wheels;

a supply volume configured to hold a cleaning liquid;

an applicator in fluid communication with the supply volume, the applicator configured to dispense the cleaning liquid onto a portion of the cleaning surface; and

a pad configured to engage the cleaning surface to support a forward portion of the surface treatment robot above the cleaning surface and collect the cleaning liquid distributed along at least a portion of the cleaning surface when the surface treatment robot is driven, the pad arranged forward of all of the wheels, the pad slidably supporting at least ten percent of a mass of the surface treatment robot above the cleaning surface.

17. The surface treatment robot of claim 16 , further comprising a chassis having forward and rear ends.

18. The surface treatment robot of claim 17 , further comprising a baseplate detachably coupled to the chassis, in which the baseplate is configured to hold the pad.

19. The surface treatment robot of claim 17 in which the applicator is mounted directly to the chassis.

20. The surface treatment robot of claim 17 , further comprising a baseplate that is mounted to the chassis, in which the baseplate is configured to hold the pad.

21. The surface treatment robot of claim 20 , further comprising a vibrating element coupled to the baseplate mounted to the chassis, the vibrating element configured to vibrate the baseplate and the pad held by the baseplate.

22. The surface treatment robot of claim 16 in which the applicator sprays the cleaning surface directly through one or more injection orifices.

23. The surface treatment robot of claim 16 in which the pad extends across an entire width of the surface treatment robot.

24. The surface treatment robot of claim 16 in which the supply volume is configured to hold 600 mL or greater of cleaning liquid.

25. A method of operating a surface treatment robot, the method comprising:

maneuvering, using a drive system comprising at least two driven wheels, the surface treatment robot over a cleaning surface;

holding, using a supply volume, a cleaning liquid;

dispensing, using an applicator in fluid communication with the supply volume, the cleaning liquid onto a portion of the cleaning surface;

engaging, using a pad, the cleaning surface to support a forward portion of the surface treatment robot above the cleaning surface and collecting the cleaning liquid distributed along at least a portion of the cleaning surface when the surface treatment robot is driven, in which the pad is arranged forward of all of the wheels; and

slidably supporting, using the pad, at least ten percent of a mass of the surface treatment robot above the cleaning surface.

26. The method of claim 25 , further comprising detachably coupling a baseplate to the chassis, and holding the pad using the baseplate.

27. The method of claim 26 , further comprising vibrating the baseplate and the pad held by the baseplate.

28. The method of claim 25 in which dispensing the cleaning liquid comprises spraying, using the applicator, the cleaning surface through one or more injection orifices.

29. The method of claim 25 in which holding the cleaning liquid comprises holding 600 mL or greater of cleaning liquid using the supply volume.

30. The method of claim 25 in which collecting the cleaning liquid comprises collecting the cleaning liquid distributed along at least a portion of the cleaning surface when the surface treatment robot is driven in a forward direction.

Assignments (5)
NOTICE OF ASSIGNMENT OF SECURITY INTEREST IN INTELLECTUAL PROPERTY Recorded Nov 25, 2025
From: TCG SENIOR FUNDING L.L.C., AS COLLATERAL AGENT
To: SANTRUM HONG KONG CO., LIMITED, AS SUCCESSOR COLLATERAL AGENT
Reel/Frame 073707/0516 →
SECURITY INTEREST Recorded Aug 9, 2023
From: IROBOT CORPORATION
To: TCG SENIOR FUNDING L.L.C., AS COLLATERAL AGENT
Reel/Frame 064532/0856 →
RELEASE OF SECURITY INTEREST Recorded Jul 31, 2023
From: BANK OF AMERICA, N.A., AS ADMINISTRATIVE AGENT
To: IROBOT CORPORATION
Reel/Frame 064430/0001 →
SECURITY INTEREST Recorded Nov 3, 2022
From: IROBOT CORPORATION
To: BANK OF AMERICA, N.A., AS ADMINISTRATIVE AGENT
Reel/Frame 061878/0097 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Mar 20, 2014
From: GILBERT, DUANE L.; WILLIAMS, MARCUS R.; OKERHOLM, ANDREA M.; KRISTANT, ELAINE H.; LONGO, SHEILA A.; KEE, DANIEL E.; STRAUSS, MARC D.
To: IROBOT CORPORATION
Reel/Frame 032485/0244 →
Continuity (4)
Continuation 12118219 · May 9, 2008
Provisional Application 60938699 · May 17, 2007
Provisional Application 60917065 · May 9, 2007
Related Publication 20140215735A1 · Aug 7, 2014
Cited By (14)
US 1,087,493 US 12,207,782 US 12,296,694 US 12,369,509 US 12,425,197 US 12,443,180 US 12,472,611 US 12,510,892 US 12,564,130 US 12,653,097 US 12,677,737 US 12,690,518 US 12,696,838 US 12,714,019