IP Library › Granted Patent US 9,281,518
Granted Patent B2
US 9,281,518 · App. 14/219,831 · Granted Mar 8, 2016

Metal nanoparticles synthesized via a novel reagent and application to electrochemical devices

Inventors: Nikhilendra Singh (Ypsilanti, MI); Michael Paul Rowe (Pinckney, MI)
Assignee: Toyota Motor Engineering & Manufacturing North America, Inc.
H01M4/366B22F1/00H01M4/134H01M4/386H01M4/387H01M10/054
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Quick Facts
Patent No.
US 9,281,518
App. No.
14/219,831
Granted
Mar 8, 2016
Kind
B2
Abstract

Methods for synthesizing metal nanoparticles and the nanoparticles so produced are provided. The methods include addition of surfactant to a novel reagent complex between zero-valent metal and a hydride. The nanoparticles produced by the method include oxide-free, zero-valent tin nanoparticles useful in fabricating a battery electrode.

Claims (37)

1. A method for synthesizing metal nanoparticles, comprising:

adding surfactant to a core reagent complex to produce core nanoparticles, the core reagent complex being described by Formula I,

M core 0 -X y   I,

wherein M core 0 is a zero-valent metal, wherein X is a hydride molecule, and wherein y is a value greater than zero; and

adding surfactant to a shell reagent complex in the presence of core nanoparticles, the shell reagent complex being described by Formula II:

M shell 0 -X y ′  II,

wherein M shell 0 is a zero-valent metal of atomic number different from that of M core 0 , wherein X′ is a hydride molecule which may be of the same identity or different identity as compared to X, and wherein y is a value greater than zero.

2. The method of claim 1 wherein M core 0 and M shell 0 are each selected from the group that includes a zero-valent transition metal and a zero-valent post-transition metal.

3. The method of claim 2 wherein M core 0 and M shell 0 are each selected from the group that includes tin and bismuth.

4. The method of claim 3 wherein M core 0 is tin and M shell 0 is bismuth.

5. An electrode comprising core-shell nanoparticles, the core-shell nanoparticles synthesized by a method comprising:

adding surfactant to a core reagent complex to produce core nanoparticles, the core reagent complex being described by Formula I,

M core 0 -X y   I,

wherein M core 0 is a zero-valent metal, wherein X is a hydride molecule, and wherein y is a value greater than zero; and

adding surfactant to a shell reagent complex in the presence of core nanoparticles, the shell reagent complex being described by Formula II:

M shell 0 -X y ′  II,

wherein M shell 0 is a zero-valent metal of atomic number different from that of M core 0 , wherein X′ is a hydride molecule which may be of the same identity or different identity as compared to X, and wherein y is a value greater than zero.

6. The electrode of claim 5 wherein M core 0 and M shell 0 are each selected from the group that includes a zero-valent transition metal and a zero-valent post-transition metal.

7. The electrode of claim 6 wherein M core 0 and M shell 0 are each selected from the group that includes a tin and bismuth.

8. The method of claim 7 wherein M core 0 is tin and M shell 0 is bismuth.

9. An electrochemical cell having an electrode, the electrode comprising core-shell nanoparticles, the core-shell nanoparticles synthesized by a method comprising:

adding surfactant to a core reagent complex to produce core nanoparticles, the core reagent complex being described by Formula I,

M core 0 -X y   I,

wherein M core 0 is a zero-valent metal, wherein X is a hydride molecule, and wherein y is a value greater than zero; and

adding surfactant to a shell reagent complex in the presence of core nanoparticles, the shell reagent complex being described by Formula II:

M shell 0 -X y ′  II,

wherein M shell 0 is a zero-valent metal of atomic number different from that of M core 0 , wherein X′ is a hydride molecule which may be of the same identity or different identity as compared to X, and wherein y is a value greater than zero.

10. The electrochemical cell of claim 9 wherein the electrode is an anode.

11. The electrochemical cell of claim 9 wherein the electrode is an insertion-type anode.

12. The electrochemical cell of claim 9 which is a Mg-ion electrochemical cell.

13. The electrochemical cell of claim 9 which is a Mg-ion electrochemical cell, wherein the electrode is an insertion-type anode, and wherein M core 0 and M shell 0 are each selected from the group that includes a zero-valent transition metal and a zero-valent post-transition metal.

14. The electrochemical cell of claim 13 wherein M core 0 and M shell 0 are each selected from the group that includes tin and bismuth.

15. The electrochemical cell of claim 14 wherein M ore 0 is tin and M shell 0 is bismuth.

16. The electrochemical cell of claim 14 wherein M ore 0 is bismuth and M shell 0 is tin.

17. The electrochemical cell of claim 14 which includes an operative electrochemical reaction according to at least one of Reaction III and Reaction IV:

Sn+2Mg 2+ +4 e − ⇄Mg 2 Sn  III.

2Bi+3Mg 2+ +6 e − ⇄Mg 3 Bi 2   IV.

Assignments (2)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Mar 2, 2016
From: TOYOTA MOTOR ENGINEERING & MANUFACTURING NORTH AMERICA, INC.
To: TOYOTA JIDOSHA KABUSHIKI KAISHA
Reel/Frame 037870/0740 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Apr 18, 2014
From: SINGH, NIKHILENDRA; ROWE, MICHAEL PAUL
To: TOYOTA MOTOR ENGINEERING & MANUFACTURING NORTH AMERICA, INC.
Reel/Frame 032710/0992 →
Continuity (2)
Continuation In Part 14046120 · Oct 4, 2013
Related Publication 20150099182A1 · Apr 9, 2015