IP Library Granted Patent US 10,047,817
Granted Patent B2
US 10,047,817 · App. 14/251,446 · Granted Aug 14, 2018

Method and apparatus for an adjustable damper

Inventors: Everet Owen Ericksen (Santa Cruz, CA); George O'Neal (Scotts Valley, CA); Matt McLellan (Fremont, CA)
Assignee: Fox Factory, Inc.
F16F9/5126F16F9/512
View Patent ↗
Loading inventors, assignments & file history…
Monitor This Case
Get email alerts when status or documents change.
Order Certified Copies
Most orders are placed with the USPTO same day — all within 24 business hours.
Order via The Patent Place →
Pre-filled with this patent's details
Quick Facts
Patent No.
US 10,047,817
App. No.
14/251,446
Filed
Apr 11, 2014
Granted
Aug 14, 2018
Kind
B2
Art Unit
3657
USPC
701/37
Abstract

A method for controlling vehicle motion is described. The method includes: comparing a measured acceleration value associated with a movement of a vehicle component of a vehicle with a predetermined acceleration threshold value that corresponds to the vehicle component, wherein the vehicle component is coupled with a frame of the vehicle via at least one vehicle suspension damper; monitoring a state of at least one valve within at least one vehicle suspension damper of the vehicle, wherein the state controls a damping force within the at least one vehicle suspension damper; and based on the comparing and the monitoring, regulating damping forces within the at least one vehicle suspension damper by actuating the at least one valve to adjust to a desired state, such that an acceleration of the frame is reduced.

Claims (46)

1. A non-transitory computer readable storage medium having stored thereon, computer-executable instructions that, when executed by a computer, cause said computer to perform a method for controlling vehicle motion, said method comprising:

comparing a measured acceleration value associated with a movement of a vehicle component of a vehicle with a predetermined acceleration threshold value that corresponds to said vehicle component, wherein said vehicle component is coupled with a frame of said vehicle via at least one vehicle suspension damper;

monitoring a state of at least one pilot valve within said at least one vehicle suspension damper, wherein said state controls a damping force within said at least one vehicle suspension damper, said damping force controlling a flow of damping fluid from a damping cylinder interior of said at least one vehicle suspension damper to an annular reservoir at least partially surrounding said damping cylinder reservoir, said at least one pilot valve comprising:

a pilot spool having a metering edge, said pilot spool disposed within a bleed passage centrally located about an axis of said damping cylinder interior and said annular reservoir;

at least one port disposed fluidically coupling said damping cylinder interior and said annular reservoir via said bleed passage, said at least one port further disposed to selectively be at least partially obstructed by said metering edge of said pilot spool;

an armature coupled to said pilot spool; and

a coil disposed proximate said armature such that current applied to said coil is able to generate motion of said armature and said pilot spool to cause said metering edge of said pilot spool to at least partially obstruct said at least one port, said motion of said pilot spool affecting pressure such that greater obstruction of said at least one port also increases closing pressure applied to valve shims of said at least one vehicle suspension damper; and

based on said comparing and said monitoring, regulating damping forces within said at least one vehicle suspension damper by actuating said at least one pilot valve to adjust to a desired state, such that an acceleration of said frame is reduced.

2. The non-transitory computer readable storage medium of claim 1 , where said method further comprises:

before said comparing, accessing a set of control signals, wherein at least one control signal of said set of control signals comprises said measured acceleration value.

3. The non-transitory computer readable storage medium of claim 1 , wherein said method further comprises:

before said regulating, determining a mode switch setting for said at least one vehicle suspension damper.

4. The non-transitory computer readable storage medium of claim 1 , wherein said regulating damping forces within said at least one vehicle suspension damper by actuating said at least one pilot valve to adjust to a desired state, such that an acceleration of said frame is reduced comprises:

sending a first activation signal to a power source of said at least one vehicle suspension damper, said first activation signal activating said power source to deliver a current to said at least one pilot valve, wherein upon delivery of said current, said at least one pilot valve adjusts to said desired state.

5. The non-transitory computer readable storage medium of claim 1 , wherein said regulating damping forces within said at least one vehicle suspension damper by actuating said at least one pilot valve to adjust to a desired state, such that an acceleration of said frame is reduced comprises:

regulating damping forces within said at least one vehicle suspension damper by actuating said at least one pilot valve to adjust to a fully open position such that an acceleration of said frame is reduced, wherein said fully open position enables engagement of a soft system mode for said at least one vehicle suspension damper.

6. The non-transitory computer readable storage medium of claim 1 , wherein said regulating damping forces within said at least one vehicle suspension damper by actuating said at least one pilot valve to adjust to a desired state, such that an acceleration of said frame is reduced comprises:

regulating damping forces within said at least one vehicle suspension damper by actuating said at least one pilot valve to adjust to a closed position such that an acceleration of said frame is reduced, wherein said closed position enables engagement of a firm system mode for said at least one vehicle suspension damper.

7. The non-transitory computer readable storage medium of claim 1 , wherein said method further comprises:

setting a timer configured to hold said at least one pilot valve in said desired state for a predetermined period of time.

8. The non-transitory computer readable storage medium of claim 7 , wherein said method further comprises:

upon expiration of said timer, determining whether or not said at least one vehicle suspension damper is experiencing rebounding.

9. The non-transitory computer readable storage medium of claim 8 , wherein said method further comprises:

sending an activation signal to a power source of said at least one vehicle suspension damper, said activation signal activating said power source to deliver a current to said at least one pilot valve, wherein upon delivery of said current, said at least one pilot valve adjusts to a closed position.

10. A non-transitory computer readable storage medium having stored thereon, computer-executable instructions that, when executed by a computer, cause the computer to perform a method for controlling vehicle motion, said method comprising:

determining that at least one vehicle suspension damper of a vehicle is in a rebounding mode;

comparing a measured acceleration value associated with a movement of a vehicle component of said vehicle with a predetermined acceleration threshold value that corresponds to said vehicle component, wherein said vehicle component is coupled with a frame of said vehicle via said at least one vehicle suspension damper;

monitoring a state of at least one pilot valve within said at least one vehicle suspension damper of said vehicle, wherein said state controls a damping force within said at least one vehicle suspension damper; and based on said comparing and said monitoring, regulating damping forces within said at least one vehicle suspension damper by actuating said at least one pilot valve to adjust to a desired state, such that an acceleration of said vehicle component is reduced, said damping force controlling a flow of damping fluid from a damping cylinder interior of said at least one vehicle suspension damper to an annular reservoir at least partially surrounding said damping cylinder reservoir, said at least one pilot valve comprising:

a pilot spool having a metering edge, said pilot spool disposed within a bleed passage centrally located about an axis of said damping cylinder interior and said annular reservoir;

at least one port disposed fluidically coupling said damping cylinder interior and said annular reservoir via said bleed passage, said at least one port further disposed to selectively be at least partially obstructed by said metering edge of said pilot spool;

an armature coupled to said pilot spool; and

a coil disposed proximate said armature such that current applied to said coil is able to generate motion of said armature and said pilot spool to cause said metering edge of said pilot spool to at least partially obstruct said at least one port, said motion of said pilot spool affecting pressure such that greater obstruction of said at least one port also increases closing pressure applied to valve shims of said at least one vehicle suspension damper.

11. A system for controlling vehicle motion, said system comprising:

an electronic valve of at least one vehicle suspension damper attached to a vehicle, said electronic valve configured for adjusting a damping force therein, said damping force controlling a flow of damping fluid from a damping cylinder interior of said at least one vehicle suspension damper to an annular reservoir at least partially surrounding said damping cylinder reservoir, said electronic valve comprising:

a pilot spool having a metering edge, said pilot spool disposed within a bleed passage centrally located about an axis of said damping cylinder interior and said annular reservoir;

at least one port disposed fluidically coupling said damping cylinder interior and said annular reservoir via said bleed passage, said at least one port further disposed to selectively be at least partially obstructed by said metering edge of said pilot spool;

an armature coupled to said pilot spool; and

a coil disposed proximate said armature such that current applied to said coil is able to generate motion of said armature and said pilot spool to cause said metering edge of said pilot spool to at least partially obstruct said at least one port, said motion of said pilot spool affecting pressure such that greater obstruction of said at least one port also increases closing pressure applied to valve shims of said at least one vehicle suspension damper; and

a control system coupled to said electronic valve, said control system comprising:

a control signal accessor configured for accessing a first set of control signals, wherein at least one control signal of said first set of control signals comprises a measured acceleration value associated with a movement of a vehicle component of said vehicle, wherein said vehicle component is coupled with a frame of said vehicle via at least one vehicle suspension damper;

a comparer configured for comparing said measured acceleration value with a predetermined acceleration threshold value that corresponds to said vehicle component;

a valve monitor configured for monitoring a state of said electronic valve, wherein said state controls a damping force within said at least one vehicle suspension damper; and

an activation signal sender configured for, based on said comparing and said monitoring, regulating damping forces within said at least one vehicle suspension damper by actuating said electronic valve to adjust to a desired state, such that an acceleration of said frame is reduced.

12. The system of claim 11 , wherein said control system further comprises:

a timer applicator configured for setting a timer configured for holding said electronic valve in said desired state for a predetermined period of time.

13. The system of claim 11 , wherein said control system further comprises: a mode determiner configured for determining a mode switch setting for said at least one vehicle suspension damper.

Assignments (5)
SECURITY INTEREST Recorded Oct 27, 2025
From: FOX FACTORY, INC.
To: WELLS FARGO BANK, NATIONAL ASSOCIATION
Reel/Frame 073270/0027 →
RELEASE OF SECURITY INTEREST Recorded Apr 13, 2022
From: BANK OF AMERICA, N.A.
To: FOX FACTORY, INC.
Reel/Frame 059704/0224 →
SECURITY INTEREST Recorded Apr 5, 2022
From: FOX FACTORY, INC.
To: WELLS FARGO BANK, NATIONAL ASSOCIATION
Reel/Frame 059616/0435 →
PATENT SECURITY AGREEMENT Recorded Jun 5, 2019
From: FOX FACTORY, INC.
To: BANK OF AMERICA, N.A., AS ADMINISTRATIVE AGENT
Reel/Frame 049388/0585 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Sep 27, 2016
From: ERICKSEN, EVERET OWEN; O'NEAL, GEORGE; MCLELLAN, MATT
To: FOX FACTORY, INC.
Reel/Frame 039866/0027 →
Continuity (18)
Continuation In Part 13934067 · Jul 2, 2013
Continuation In Part 13843704 · Mar 15, 2013
Continuation In Part 14251446 · Apr 11, 2014
Continuation In Part 13485401 · May 31, 2012
Continuation In Part 14251446 · Apr 11, 2014
Continuation In Part 12684072 · Jan 7, 2010
Continuation In Part 14251446 · Apr 11, 2014
Continuation In Part 13189216 · Jul 22, 2011
Continuation In Part 13010697 · Jan 20, 2011
Continuation In Part 13175244 · Jul 1, 2011
Provisional Application 61709041 · Oct 2, 2012
Provisional Application 61667327 · Jul 2, 2012
Provisional Application 61491858 · May 31, 2011
Provisional Application 61645465 · May 10, 2012
Provisional Application 61143152 · Jan 7, 2009
Provisional Application 61296826 · Jan 20, 2010
Provisional Application 61361127 · Jul 2, 2010
Related Publication 20140316652A1 · Oct 23, 2014
Cited By (19)
US 12,257,871 US 12,263,711 US 12,270,062 US 12,311,720 US 12,330,459 US 12,371,122 US 12,377,699 US 12,428,098 US 12,466,508 US 12,502,923 US 12,504,053 US 12,504,054 US 12,522,042 US 12,539,729 US 12,545,072 US 12,583,276 US 12,629,980 US 12,673,528 US 12,698,818