IP Library Granted Patent US 9,018,107
Granted Patent B2
US 9,018,107 · App. 14/270,609 · Granted Apr 28, 2015

Low K precursors providing superior integration attributes

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Quick Facts
Patent No.
US 9,018,107
App. No.
14/270,609
Granted
Apr 28, 2015
Kind
B2
Abstract

A deposition for producing a porous organosilica glass film comprising: introducing into a vacuum chamber gaseous reagents including one precursor of an organosilane or an organosiloxane, and a porogen distinct from the precursor, wherein the porogen is aromatic in nature; applying energy to the gaseous reagents in the chamber to induce reaction of the gaseous reagents to deposit a film, containing the porogen; and removing substantially all of the organic material by UV radiation to provide the porous film with pores and a dielectric constant less than 2.6.

Claims (18)

1. A composition comprising:

(a) at least one silicon containing precursor selected from the group consisting of:

(i) R 1 n (OR 2 ) p (O(O)CR 4 ) 3-n-p Si—R 7 —SiR 3 m (O(O)CR 5 ) q (OR 6 ) 3-m-q where R 1 and R 3 are independently selected from the group consisting of H or C 1 to C 4 linear hydrocarbon, C 3 to C 4 branched, saturated hydrocarbon, C 2 to C 4 singly unsaturated hydrocarbon, C 3 to C 4 multiply unsaturated hydrocarbon, C 4 cyclic hydrocarbon, C 1 to C 4 partially or fully fluorinated hydrocarbon; R 2 , R 6 and R 7 are independently selected from the group consisting of C 1 to C 6 linear hydrocarbon, C 3 to C 6 branched, saturated or multiply unsaturated hydrocarbon, C 2 to C 6 singularly unsaturated hydrocarbon, C 4 to C 6 cyclic or, aromatic hydrocarbon, C 1 to C 6 partially or fully fluorinated hydrocarbon; R 4 and R 5 are independently selected from the group consisting of: H, C 1 to C 6 linear hydrocarbon, C 3 to C 6 branched, saturated or multiply unsaturated hydrocarbon, C 2 to C 6 singularly unsaturated hydrocarbon, C 4 to C 6 cyclic or, aromatic hydrocarbon, C 1 to C 6 partially or fully fluorinated hydrocarbon; n is 0 to 3; m is 0 to 3; q is 0 to 3 and p is 0 to 3; provided that n+m≧1, n+p≦3, and m+q≦3;

(ii) R 1 n (OR 2 ) p (O(O)CR 3 ) 4-(n+p) Si where R 1 is independently selected from the group consisting of: H or C 1 to C 4 linear hydrocarbon, C 3 to C 4 branched, saturated, or multiply unsaturated hydrocarbon, C 2 to C 4 singularly unsaturated hydrocarbon, C 4 cyclic hydrocarbon, C 1 to C 4 partially or fully fluorinated hydrocarbon; R 2 is independently selected from the group consisting of C 1 to C 6 linear hydrocarbon, C 3 to C 6 branched, saturated, singly or multiply unsaturated hydrocarbon, C 2 to C 6 singularly unsaturated hydrocarbon, C 4 to C 6 cyclic or aromatic hydrocarbon, C 1 to C 6 partially or fully fluorinated hydrocarbon, R 3 is independently selected from the group consisting of H, C 1 to C 6 linear hydrocarbon, C 3 to C 6 branched, saturated, or multiply unsaturated hydrocarbon, C 2 to C 4 singularly unsaturated hydrocarbon, C 4 to C 6 cyclic or aromatic hydrocarbon, C 1 to C 6 partially or fully fluorinated hydrocarbon; n is 1 to 3; and, p is 0 to 3;

(iii) Methyltriethoxysilane; and,

(iv) Methyltrimethoxysilane; and

(b) a porogen precursor comprising a compound represented by the following formula:

where R1-R6 are groups that can be independently selected from the group consisting of: H; or OH; or C 1 to C 6 linear hydrocarbon, or C 3 to C 6 branched, saturated, or multiply unsaturated hydrocarbon, C 2 to C 6 singularly unsaturated hydrocarbon, C 4 to C 6 cyclic hydrocarbon; or C 1 to C 6 linear alcohol, C 3 to C 6 branched, saturated or multiple unsaturated, alcohol or cyclic ether, and C 2 to C 6 epoxide or ketone.

2. The composition of claim 1 , wherein one or more of the following additives is used: tetraethoxysilane, triethoxysilane, diethoxysilane, and trimethoxysilane.

3. The composition of claim 1 provided in a kit, wherein the porogen and the at least one silicon containing precursor are maintained in separate vessels.

4. The composition of claim 3 wherein at least one of the vessels is a pressurizable stainless steel vessel.

5. The composition of claim 1 wherein the porogen precursor and the at least one silicon containing precursor are maintained in a single vessel having a separation means for maintaining the porogen and the at least one silicon containing precursor separate.

6. The composition of claim 1 wherein the porogen precursor and the at least one silicon containing precursor are premixed in a single vessel.

7. A chemical vapor deposition method for producing a porous organosilica glass film said method comprising:

providing a substrate within a vacuum chamber;

introducing into the vacuum chamber, gaseous reagents comprising a silicon-containing precursor selected from the group consisting of diethoxymethylsilane, methyltriethoxysilane and methyltrimethoxysilane; and a porogen precursor containing organic groups of cymene;

applying energy to the gaseous reagents in the vacuum chamber to induce reaction of the gaseous reagents to deposit a preliminary film on the substrate, wherein the preliminary film contains the porogen; and

removing from the preliminary film a portion of organic material originating from the porogen precursor to provide the porous organosilica glass film having a dielectric constant of from 2.1 to 2.6 and a carbon content (XPS) of from 33% to 45%.

Assignments (4)
RELEASE OF SECURITY INTEREST Recorded Oct 7, 2019
From: CITIBANK, N.A., AS AGENT
To: VERSUM MATERIALS US, LLC
Reel/Frame 050647/0001 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Feb 20, 2017
From: AIR PRODUCTS AND CHEMICALS, INC.
To: VERSUM MATERIALS US, LLC
Reel/Frame 041772/0733 →
PATENT SECURITY AGREEMENT Recorded Oct 27, 2016
From: VERSUM MATERIALS US, LLC
To: CITIBANK, N.A., AS COLLATERAL AGENT
Reel/Frame 040503/0442 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Sep 4, 2014
From: HAAS, MARY KATHRYN; VRTIS, RAYMOND NICHOLAS; MATZ, LAURA M.
To: AIR PRODUCTS AND CHEMICALS, INC.
Reel/Frame 033666/0422 →