IP Library Granted Patent US 9,412,582
Granted Patent B2
US 9,412,582 · App. 14/665,781 · Granted Aug 9, 2016

Reaction tube, substrate processing apparatus, and method of manufacturing semiconductor device

Inventors: Takafumi Sasaki (Toyama, JP); Kazuhiro Morimitsu (Toyama, JP); Eisuke Nishitani (Toyama, JP); Tetsuo Yamamoto (Toyama, JP); Masanao Fukuda (Toyama, JP)
Assignee: HITACHI KOKUSAI ELECTRIC INC.
H01L21/02186C23C16/4584C23C16/4585H01L21/0234H01L21/02274H01L21/02329C23C16/455
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Quick Facts
Patent No.
US 9,412,582
App. No.
14/665,781
Granted
Aug 9, 2016
Kind
B2
Abstract

A structure for constituting a process chamber in which a plurality of substrates is processed by reacting a predetermined precursor gas therein includes an outer tube having a cylindrical shape with an upper end portion closed and a lower end portion opened, and an inner tube, installed within the outer tube, including a first exhaust slit and a second exhaust slit through which the predetermined precursor gas is exhausted, the first exhaust slit located in a substrate arrangement region in which the plurality of substrates are arranged, and the second exhaust slit located in a region lower than the substrate arrangement region.

Claims (25)

1. A reaction tube for constituting a process chamber in which a plurality of substrates is processed by reacting a predetermined precursor gas therein, comprising:

an outer tube having a cylindrical shape with an upper end portion closed and a lower end portion opened; and

an inner tube, installed within the outer tube, including a first exhaust slit and a second exhaust slit through which the predetermined precursor gas is exhausted, the first exhaust slit and the second exhaust slit being formed in a lateral surface of the inner tube, the first exhaust slit located in a substrate arrangement region in which the plurality of substrates are arranged, and the second exhaust slit located in an insulating region lower than the substrate arrangement region, and

wherein the second exhaust slit has an opening area smaller than that of the first exhaust slit.

2. The reaction tube of claim 1 , wherein the first exhaust slit and the second exhaust slit are spaced from each other.

3. The reaction tube of claim 1 , wherein a central opening angle of the first exhaust slit ranges from 60° to 90°.

4. The reaction tube of claim 1 , wherein the second exhaust slit has an equivalent diameter equal to or smaller than 50 mm.

5. A substrate processing apparatus, comprising:

a reaction tube, configured to constitute a process chamber in which a plurality of substrates is processed, including an outer tube having a cylindrical shape with an upper end portion closed and a lower end portion opened, and an inner tube, installed within the outer tube, having a first exhaust slit and a second exhaust slit through which the predetermined precursor gas is exhausted, the first exhaust slit and the second exhaust slit being formed in a lateral surface of the inner tube, the first exhaust slit located in a substrate arrangement region in which the plurality of substrates are arranged, and the second exhaust slit located in an insulating region lower than the substrate arrangement region;

a process gas supply unit configured to supply a process gas into the reaction tube; and

a gas exhaust unit configured to exhaust the process gas from the reaction tube, and

wherein the second exhaust slit has an opening area smaller than that of the first exhaust slit.

6. The substrate processing apparatus of claim 5 , wherein the first exhaust slit and the second exhaust slit are spaced from each other.

7. The substrate processing apparatus of claim 5 , wherein a central opening angle of the first exhaust slit ranges from 60° to 90°.

8. The substrate processing apparatus of claim 5 , wherein the second exhaust slit has an equivalent diameter equal to or smaller than 50 mm.

9. The substrate processing apparatus of claim 6 , further comprising an inert gas supply unit configured to supply an inert gas toward a rotational shaft configured to rotate a substrate sustaining member for sustaining and arranging the plurality of substrates.

10. A method of manufacturing a semiconductor device, comprising:

transferring a plurality of substrates to a reaction tube for constituting a process chamber in which the plurality of substrates is processed, and including an outer tube having a cylindrical shape with an upper end portion closed and a lower end portion opened, and an inner tube, installed within the outer tube, having a first exhaust slit and a second exhaust slit through which the predetermined precursor gas is exhausted, the first exhaust slit and the second exhaust slit being formed in a lateral surface of the inner tube, the first exhaust slit located in a substrate arrangement region in which the plurality of substrates are arranged, and the second exhaust slit located in an insulating region lower than the substrate arrangement region;

supplying a predetermined process gas into the reaction tube to process the plurality of substrates; and

exhausting the predetermined process gas through the first exhaust slit and the second exhaust slit, and

wherein the second exhaust slit has an opening area smaller than that of the first exhaust slit.

11. The method of claim 10 , wherein the first exhaust slit and the second exhaust slit are spaced from each other.

12. The method of claim 10 , wherein a central opening angle of the first exhaust slit ranges from 60° to 90°.

13. The method of claim 10 , wherein the second exhaust slit has an equivalent diameter equal to or smaller than 50 mm.

14. The method of claim 11 , further comprising supplying an inert gas toward a rotational shaft configured to rotate a substrate sustaining member for sustaining and arranging the plurality of substrates.

Assignments (2)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Dec 31, 2018
From: HITACHI KOKUSAI ELECTRIC INC.
To: KOKUSAI ELECTRIC CORPORATION
Reel/Frame 047995/0490 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded May 5, 2015
From: SASAKI, TAKAFUMI; MORIMITSU, KAZUHIRO; NISHITANI, EISUKE; YAMAMOTO, TETSUO; FUKUDA, MASANAO
To: HITACHI KOKUSAI ELECTRIC INC.
Reel/Frame 035566/0720 →
Priority Claims (1)
JP 2014-060039 · Mar 24, 2014 · national
Continuity (1)
Related Publication 20150270125A1 · Sep 24, 2015