Implementing integrated circuit chip attach in three dimensional stack using vapor deposited solder Cu pillars
A method and structures are provided for implementing individual integrated circuit chip attach in a three dimensional (3D) stack. A plurality of hollow copper pillars is formed, and the hollow copper pillars are coated with lead free solder using vapor deposition.
1. A method for implementing an interconnect for individual integrated circuit (IC) chip attach in a three dimensional (3D) stack comprising:
providing an interconnect for joining IC chips and providing holes for copper pillars in a carrier material;
forming said interconnect with a plurality of hollow copper pillars,
coating said hollow copper pillars with lead free solder using vapor deposition;
masking the carrier material to isolate copper plating and coating the holes with copper;
vapor depositing solder to the copper pillars;
aligning the IC chips with the carrier, and reflow soldering; and
vapor depositing an aluminum copper alloy to the reflow soldered copper pillars.