IP Library Granted Patent US 9,608,268
Granted Patent B2
US 9,608,268 · App. 14/699,962 · Granted Mar 28, 2017

Alkali and alkaline-earth ion batteries with non-metal anode and hexacyanometallate cathode

Inventors: Yuhao Lu (Vancouver, WA); Jong-Jan Lee (Camas, WA); Motoaki Nishijima (Nara, JP); Seizoh Kakimoto (Nara, JP)
Assignee: Sharp Laboratories of America, Inc.
H01M4/58H01M4/0404H01M4/0438H01M4/0445H01M4/0459H01M4/136H01M4/139H01M4/587H01M10/054H01M10/36H01M2004/028Y02E60/122
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Quick Facts
Patent No.
US 9,608,268
App. No.
14/699,962
Granted
Mar 28, 2017
Kind
B2
Abstract

A battery structure is provided for making alkali ion and alkaline-earth ion batteries. The battery has a hexacyanometallate cathode, a non-metal anode, and non-aqueous electrolyte. A method is provided for forming the hexacyanometallate battery cathode and non-metal battery anode prior to the battery assembly. The cathode includes hexacyanometallate particles overlying a current collector. The hexacyanometallate particles have the chemical formula A′ n′ A m M1 x M2 y (CN) 6 , and have a Prussian Blue hexacyanometallate crystal structure.

Claims (46)

1. A battery with a hexacyanometallate cathode and non-metal anode, the battery comprising:

a cathode with hexacyanometallate particles overlying a current collector, the hexacyanometallate particles having a chemical formula A m M1 x M2 y (CN) 6 , and having a Prussian Blue hexacyanometallate crystal structure,

where A cations are selected from a group consisting of alkali cations;

where M1 is a metal selected from a group consisting of 2+ and 3+ valance positions;

where M2 is a metal selected from a group consisting of 2+ and 3+ valance positions;

where m is in a range of greater than 1 to 2;

where x is in a range of 0.5 to 1.5;

where y is in a range of 0.5 to 1.5;

a non-aqueous electrolyte capable of conducting A cations;

a non-metal anode capable of inserting and de-inserting A ions; and,

an ion-permeable membrane separating the anode from the cathode.

2. The battery of claim 1 wherein A cations are selected from a first group consisting of Na + and K + .

3. The battery of claim 1 wherein the M1 metal is selected fiom a group consisting of Ti, V, Cr, Mn, Fe, Co, Ni, Cu, Zn, Ca, and Mg; and,

wherein the M2 metal is selected from a group consisting of Ti, V, Cr, Mn, Fe, Co, Ni, Cu, Zn, Ca, and Mg.

4. The battery of claim 1 wherein the M1 metal is selected from a group consisting of the same metal as the M2 metal and a different metal than the M2 metal.

5. The battery of claim 1 wherein the anode material is selected from a group consisting of carbonaceous materials, oxides, sulfides, nitrides, silicon, composite material including metal nanoparticles with carbonaceous materials, and silicon nanostructures with carbonaceous materials.

6. The battery of claim 1 wherein the electrolyte is selected from a group consisting of organic, gel, polymer, and solid electrolytes.

7. The battery of claim 1 wherein the A cations are Na + cations;

wherein the ion permeable membrane is a Na + -ion permeable membrane; and,

wherein the electrolyte is a Na + soluble non-aqueous electrolyte.

8. The battery of claim 1 wherein the A cations are K + cations;

wherein the ion permeable membrane is a K + -ion permeable membrane; and,

wherein the electrolyte is a K + soluble non-aqueous electrolyte.

9. A battery with a hexacyanometallate cathode and non-metal anode, the battery comprising:

a cathode with hexacyanometallate particles overlying a current collector, the hexacyanometallate particles having a chemical formula A m M1 x M2 y (CN) 6 , and having a Prussian Blue hexacyanometallate crystal structure,

where A cations are selected from a group consisting of alkaline-earth cations;

where M1 is a metal selected from a group consisting of 2+ and 3+ valance positions;

where M2 is a metal selected from a group consisting of 2+ and 3+ valance positions;

where m is in a range of greater than 0.5 to 1;

where x is in a range of 0.5 to 1.5;

where y is in a range of 0.5 to 1.5;

a non-aqueous electrolyte capable of conducting A cations;

a non-metal anode capable of inserting and de-inserting A ions; and,

an ion-permeable membrane separating the anode from the cathode.

10. The battery of claim 9 wherein A cations are selected from a first group consisting of Mg 2+ and Ca 2+ .

11. The battery of claim 9 wherein the M1 metal is selected from a group consisting of Ti, V, Cr, Mn, Fe, Co, Ni, Cu, Zn, Ca, and Mg; and,

wherein the M2 metal is selected from a group consisting of Ti, V, Cr, Mn, Fe, Co, Ni, Cu, Zn, Ca, and Mg.

12. The battery of claim 9 wherein the M1 metal is selected from a group consisting of the same metal as the M2 metal and a different metal than the M2 metal.

13. The battery of claim 9 wherein the anode material is selected from a group consisting of carbonaceous materials, oxides, sulfides, nitrides, silicon, composite material including metal nanoparticles with carbonaceous materials, and silicon nanostructures with carbonaceous materials.

14. The battery of claim 9 wherein the electrolyte is selected from a group consisting of organic, gel, polymer, and solid electrolytes.

15. The battery of claim 9 wherein the A cations are Mg 2+ cations;

wherein the ion permeable membrane is a Mg 2+ -ion permeable membrane; and,

wherein the electrolyte is a Mg 2+ soluble non-aqueous electrolyte.

16. The battery of claim 9 wherein the A cations are Ca 2+ cations;

wherein the ion permeable membrane is a Ca 2+ -ion permeable membrane; and,

wherein the electrolyte is a Ca 2+ soluble non-aqueous electrolyte.

Assignments (3)
CONFIRMATORY LICENSE Recorded Oct 3, 2017
From: SHARP LABORATORIES OF AMERICA, INC.
To: U.S. DEPARTMENT OF ENERGY
Reel/Frame 043761/0953 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Apr 18, 2017
From: SHARP LABORATORIES OF AMERICA, INC.
To: SHARP KABUSHIKI KAISHA
Reel/Frame 042042/0933 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jul 7, 2015
From: LU, YUHAO; LEE, JONG-JAN; NISHIJIMA, MOTOAKI; KAKIMOTO, SEIZOH
To: SHARP LABORATORIES OF AMERICA, INC.
Reel/Frame 036015/0912 →
Continuity (4)
Continuation 14699918 · Apr 29, 2015
Division 13449195 · Apr 17, 2012
Continuation In Part 13432993 · Mar 28, 2012
Related Publication 20150243988A1 · Aug 27, 2015